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EXV 10
Still EXV 10 User Manual
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Pallet stacker
EXV 10 Basic
EXV 10 /
10i
EXV 12 /
12i
EXV 14C / 14iC
Original instructions
45728043478 EN - 11/
2021 - 09
2
Table of Contents
Table of Contents
7
Introduction
11
Forklift Data
12
General Information
12
How to Consult the Manual
12
Date of Edition and Latest Update of this Manual
14
Copyright and Trademark Rights
14
Delivery of the Forklift and Documentation
14
Spare Parts List
15
Conformity Marking
15
Declaration that Reflects the Content of the Declaration of Conformity
16
Technical Service and Spare Parts
18
Type of Use
18
Working Conditions
19
Modifications to Forklift
20
Applied Equipment
20
User Obligations
20
Environmental Considerations
21
Disposal of Components and Batteries
21
Packaging
22
Safety
23
Safety Guidelines
24
General Precautions
24
General Safety Rules
24
Flooring Requirements
24
Battery Connection Cables
25
Requirements for the Traction-Battery Charging Area
25
Safety Regulations Relative to Forklift Use
25
Safety Guidelines Relating to Operating Materials
26
Residual Risk
28
Residual Dangers, Residual Risks
28
Electromagnetic Radiation
29
Non-Ionised Radiation
30
Noise
30
Vibrations
31
Safety Tests
32
Regular Safety Inspection of the Truck
32
Safety Devices
33
Location of Safety Devices
33
Damage, Defects and Misuse of Safety Devices
34
Overview
35
Technical Description
36
Overviews
38
Instruments and Controls
39
Tiller Controls
39
Display
42
Controls for Switching on and Switching off
44
Emergency Stop Handle
45
Tiller Positions
46
Tiller Controls
48
Optispeed Tiller (if Present)
50
Types of Lifting Masts
51
Definition of Directions
53
Markings
54
Location of Labels
54
Serial Number
55
Nominal Value Designation Plate
56
Capacity Plate
57
Chassis Frame Labelling
58
Options and Variants
59
List of Optional Fittings
59
Numeric Keypad - Start-Up Using a PIN (Option)
60
Battery Electrolyte Level Indicator LED (Optional)
62
Use
63
Authorised and Safe Use
64
Intended Use of the Trucks
64
Safety Instructions Relating to Use of the Truck
64
Transporting and Lifting the Truck
67
Transporting the Truck
67
Transport
67
Climatic Conditions for Transport and Storage
67
Loading and Unloading the Truck
68
Breaking-In
69
Checks and Operations Prior to Use
70
List of Checks Prior to Start-Up
70
Checking the Anti-Crush Safety Device
72
Checking the Brake
73
Checking the Emergency Stop
73
Checking the Horn
74
Ergonomic Dimensions
75
Operator Position
76
Operator's Position for Version Without Platform
76
Driving
78
Driving Safety Instructions
78
Visibility When Driving
78
Before Driving
79
Starting the Truck
80
Check the Information on the Combined Indicator
81
Behaviour in Emergencies
82
Selecting the Driving Mode
82
Drive
83
Using the Truck with the "Tiller Always Active - Creep Speed" Function (Optional)
84
Reversing the Direction of Travel
86
Truck Brake Systems
87
Parking and Stopping the Truck
89
Forklift Use in Cold-Storage Rooms
90
Lifting
91
Lift Control Elements
91
Moving the Load
93
Safety Guidelines for Handling Loads
93
Checks to be Carried out before Lifting a Load
95
Picking up the Load
95
Transporting Loads
99
Setting down Loads on Shelving
101
Depositing a Load on the Ground
101
Driving on Slopes
102
Towing Trailers
103
Fault Displays
104
Error Codes
104
Charging the Battery
105
Opening/Closing the Battery Compartment
105
Charging the Lead Battery
106
Charging Curve Selector (Only with On-Board Battery Charger)
106
Recharging the Battery Using the On-Board Battery Charger (Optional)
107
Battery Type
107
Preparation
108
Using the Truck with Extension Leads
109
Maintenance
111
General Information
112
Preliminary Maintenance Operations
113
Regular Service
114
Cleaning the Forklift
114
Lubricating and Cleaning the Lifting Chains
114
Maintenance Plans
115
Fuses
117
Replacing the Battery from above for Trucks with 1000 Kg and 1200 Kg Capacity
118
Replacing the Battery from above for Trucks with 1400 Kg Capacity
120
Battery Replacement for Version with Side Removal
121
Decommissioning
123
General Information
123
Forklift Towing
124
Temporary Putting out of Commission
124
Checks and Inspections after a Long Period of Inactivity
124
Permanent Putting out of Commission (Demolition)
125
Technical Data
127
Overall Dimensions
128
Datasheet (VDI) EXV 10 Basic and EXV 10
129
Datasheet (VDI) EXV 12 and EXV 12 I
134
Datasheet (VDI) EXV 14C and EXV 14Ic
140
Supply Table
149
Eco-Design Requirements for Electric Motors and Variable Speed Drives
149
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Still EXV 10 Specifications
General
Model
EXV 10
Load Capacity
1000 kg
Battery Type
Lead-acid
Battery Voltage
24 V
Drive type
Electric
Power Source
Battery
Travel Speed
Up to 10 km/h
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