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Stober POSIDRIVE FDS 5022 User Manual

Stober POSIDRIVE FDS 5022
164 pages
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POSIDRIVE® FDS 5000
Projecting manual
V 5.6-N or later
03/2015 en
Installation
Connecting
Accessories
PosiTool page 105

Table of Contents

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Stober POSIDRIVE FDS 5022 Specifications

General IconGeneral
CategoryServo Drives
ModelFDS 5022
Protection ClassIP20
Input Voltage3 x 400-480 V AC
Communication InterfaceCANopen
SeriesPOSIDRIVE
Control ModeVector Control

Summary

POSIDRIVE® FDS 5000 Projecting manual

Installation

Covers the process of installing the inverter and its components.

Connecting

Details on how to connect the inverter and its accessories.

1 Introduction

2 Notes on safety

2.2 Operation in accordance with its intended use

Defines the intended use of the inverters as per DIN EN 50178.

2.3 Risk assessment

Discusses the necessity of risk assessment according to Machine Directive 06/42/EC.

2.4 Ambient conditions

Details ambient conditions for inverter operation, including interference and network type.

2.5 Qualified personnel

Specifies the required qualifications for personnel performing tasks with the devices.

2.7 Installation and connection

Outlines safety precautions and requirements for installation and electrical connections.

2.8 Commissioning, operation and service

Details safety rules and prohibitions during commissioning, operation, and service.

2.11 UL-compliant use

Lists specific requirements and considerations for operating the inverters under UL conditions.

2.12 Presentation of notes on safety

Explains the meaning of NOTICE, CAUTION!, WARNING!, and DANGER! symbols.

3 Technical data

3.1 General data of the inverters

Provides general information about the inverters.

3.1.1 Transportation, storage and operating environment

Details environmental conditions for transportation, storage, and operation.

3.2 Electrical data of the inverters

Presents detailed electrical specifications for the inverters.

3.2.1 Size 0 (BG 0): FDS 5007 to FDS 5015

Electrical data for Size 0 inverters.

3.2.2 Size 1 (BG 1): FDS 5022 to FDS 5075

Electrical data for Size 1 inverters.

3.2.3 Derating by increasing the switching frequency

Explains how switching frequency affects output current (derating).

3.3 Dimensions

Provides dimensional information for the inverters.

3.4 Brake resistors FDS 5xxx

Details brake resistors for the FDS 5xxx series.

3.4.1 FZM, FZMU

Specifics for FZM and FZMU brake resistors.

3.4.2 VHPR

Details VHPR brake resistors and their assignment to inverters.

3.4.3 Bottom brake resistor RB 5000

Information on RB 5000 bottom brake resistors.

3.5 Brake resistors FDS 5xxxA

Details brake resistors for the FDS 5xxxA series.

3.5.1 FZMU, FZZMU

Specifics for FZMU and FZZMU brake resistors.

3.5.2 GVADU, GBADU

Details GVADU and GBADU brake resistors.

3.5.3 Bottom brake resistor RB 5000

Information on RB 5000 bottom brake resistors.

3.6 Output derater

Discusses output derating and related warnings.

Derating TEP3720-0ES41

Derating curves for output derater TEP3720-0ES41.

Derating 4EP3820-0CS41

Derating curves for output derater 4EP3820-0CS41.

4 Installation

4.1 Installation of the inverter in the switching cabinet

Instructions for installing the inverter within a control cabinet.

Minimum clearances

Specifies minimum clearance dimensions for air circulation around the inverter.

4.2.1 Installation of bottom brake resistor

Steps for installing a submounting brake resistor.

4.2.2 Installation of EMC shroud or brake module

Instructions for installing EMC shroud or brake module.

4.2.3 Installation of terminal extension LEA 5000

Steps to install the LEA 5000 terminal extension accessory.

4.2.4 Installation of CANopen, PROFIBUS, EtherCAT or PROFINET accessories

Instructions for installing fieldbus accessories.

Installation of an ECS 5000 or PN 5000 in an inverter

Steps for installing ECS 5000 or PN 5000.

5 Connection

5.1 Overview of terminals

Provides a diagram and list of all device terminals and their functions.

5.2 EMC connection

General recommendations for EMC-suitable installation and cable shielding.

5.3 X10: 230 V/400 V power

Terminal description and connection data for 230V/400V power.

5.3.1 Line fuse

Specifies recommended and UL-compliant line fuses for inverter protection.

5.3.2 Residual current safety device

Discusses the use and selection of Residual Current Devices (RCDs).

5.3.3 Housing ground

Instructions for correctly connecting the protective earth to ground the housing.

5.4 X11: 24 V power

Terminal description and connection guidelines for the 24V power supply.

5.5 X1: Enable and relay 1

Describes the terminal for enable signal and relay 1 function.

5.6 X20: Motor

Terminal description for motor connection and cable length guidelines.

5.7 X12: ASP 5001 – Safe Torque Off

Details the terminal for the ASP 5001 safety function.

5.8 X2; X300 – X302; X141: Motor temperature sensor, motor holding brake

Describes terminals for motor temperature sensors and holding brakes.

5.9 X21: Braking resistor

Terminal description and connection example for external braking resistors.

5.10 X22: DC link coupling

Explains DC link coupling for regenerative drives and safety precautions.

Principal circuit diagram

Shows the principal circuit diagram for DC link coupling configurations.

Combinations

Table showing possible combinations for DC link connection.

Fuses

Information on fuses for DC link protection and their installation.

5.11 X100 – X103: Analog and binary signals

Terminal descriptions for analog and binary signals.

5.12 Encoder

Information on connecting encoders, including specifications and calculation example.

5.12.1 X4

Terminal description for encoder connection (X4).

5.12.2 BE encoder and BA encoder simulation

How to simulate encoder signals using binary inputs/outputs.

5.13 Fieldbus

Introduction to fieldbus communication.

5.13.1 X200: CANopen

Terminal description for CANopen communication.

5.13.2 X200: PROFIBUS

Terminal description for PROFIBUS communication.

7 Accessories

POSITool Operation manual

2 Notes on Safety

2.2 Using the software

Outlines the licensing and usage rights for the POSITool software.

3 Installation

4 Start POSITool

4.1 "Start new project with assistant"

Guides the user through creating a new project using the assistant.

5 Setup of POSITool

5.5 Parameters

Explains the parameter list and how to view and edit parameters.

5.6 Configuration

Describes the configuration screen and block linking for programming.

6 Access level

7 Communication

7.2.5 Adjusting the IP address of the inverter

Step-by-step instructions to adjust the inverter's IP address.

7.2.6 Establishing a direct connection

Guides on how to establish a direct connection between PC and inverter.

8 Diagnosis

8.1 Fault memory

Explains the fault memory, its contents, and how it's managed.

8.2 Free Parameter list

Describes how to use the free parameter list for monitoring and changing parameters.

8.4 Scope

Explains the Scope function for recording parameter trends.

9 POSITool – Options

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