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Stulz CyberAir DX Series User Manual

Stulz CyberAir DX Series
56 pages
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CyberAir
®
DX
Installation, Operation and Maintenance Manual
Perimeter Mounted Precision Air Conditioners
21 kW - 105 kW / 60 Hz

Table of Contents

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Stulz CyberAir DX Series Specifications

General IconGeneral
BrandStulz
ModelCyberAir DX Series
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Information and Precautions

General Safety Guidelines

Explains the use of notes, cautions, and warnings in the manual for operational and safety information.

Safety Summary and Precautions

Provides general guidelines, warnings, and cautions for installation, operation, and maintenance procedures.

Lifting and Electrical Safety Precautions

Covers safe lifting practices and electrical hazards associated with the unit, emphasizing caution.

Refrigerant and Chemical Safety

Details safety precautions for handling refrigerants, solvents, and chemicals, including exposure risks.

Unit Design and Configuration

Electrical Box Access and Component Protection

Details access to the electrical enclosure, safety interlocks, and component protection devices.

Cooling System Enhancements

Dual Cooling Circuits Explained

Explains the two-stage cooling system with staged compressor operation based on temperature set points.

Advanced Cooling Modes

Free-Cooling Operation Principle

Describes how free-cooling minimizes compressor use by utilizing a remote drycooler for energy savings.

Alternate Water Source Operation

Explains the use of an independent chilled water source for cooling, with DX circuit assist if needed.

Installation and Site Preparation

Site Preparation and Clearances

Covers preparing the installation site, including clearances, space conditioning, and insulation.

Piping and Wiring Connections

Refrigerant Piping Installation Requirements

Covers general requirements for refrigerant piping installation, including brazing and slope.

Refrigerant Line Sizing Guide

Provides tables and guidance for sizing refrigerant lines for R-410A based on equivalent length.

Utility Connections

Main Power Connection Procedure

Details examining the unit nameplate and making main power connections according to electrical codes.

System Charging Procedures

Refrigerant Charging and R-410A Properties

Introduces refrigerant charging procedures and discusses R-410A properties and safety.

Estimating Refrigerant Charge Amount

Explains how to estimate refrigerant needs by adding unit, condenser, and piping charge weights.

System Preparation for Charging

Details leak testing, evacuation, and vacuum procedures required before refrigerant charging.

Initial System Refrigerant Charge

Guides on performing the initial refrigerant charge by introducing liquid refrigerant to the system.

Fine Tuning System Refrigerant Charge

Explains how to add refrigerant while the unit is running to achieve correct superheat and sub-cooling.

System Settings and Refrigerant Characteristics

Head Pressure Control Strategies

Air Cooled - Condenser Fan Speed Control

Details using variable fan speed control to maintain head pressure in air-cooled systems at low ambient temperatures.

Air Cooled - Flooded Head Pressure Control

Explains flooded head pressure control using a receiver and valve for low ambient conditions.

Start-Up and Commissioning

Initial Operation and Checklist

Guides on preparing for and performing initial operation using the completed installation checklist.

Step-by-Step Start-Up Instructions

Provides detailed step-by-step instructions for starting up the unit, including testing functions.

Maintenance Procedures

Periodic General Maintenance Schedule

Outlines routine maintenance tasks for optimal performance, including filter replacement and connection checks.

Troubleshooting Guide

Compressor Troubleshooting Steps

Details troubleshooting for compressor failures, including starting issues, short cycling, and noise.

Field Service and Repairs

Leak Detection and Repair Procedures

Describes methods for detecting refrigerant leaks using electronic detectors or soapy water and repair steps.

Compressor Failure Diagnosis and Repair

Explains how to diagnose compressor failures (electrical vs. mechanical) and general repair procedures.

Burn-Out/Acidic Cleanup Procedure

Outlines the procedure for cleaning the system after a compressor burnout, including acid removal.

Product Support and Technical Assistance

Obtaining Warranty Parts Information

Details the process for obtaining warranty replacement parts, including required documentation.

Installation Forms and Checklists

Completed Installation Checklist

Provides a comprehensive checklist for verifying all installation tasks have been completed correctly.

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