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Suburban NT-20S/SE User Manual

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DD-17DSI • DD-17DSIW
NT-12S/SE • NT-16S/SE • NT-20S/SE
NT-24SP • NT-30SP • NT-34SP
NT-40
P-30S/40
SF-20 • SF-25 • SF-30 • SF-35 • SF-42
SF-20F • SF-25F • SF-30F • SF-35F • SF-42F
SH-35 • SH-42
SH-35F • SH-42F
SHD-2542
SFV-35 • SFV-42
SFV-35F • SFV-42F
SUBURBAN MANUFACTURING COMPANY
676 Broadway Street
Dayton, Tennessee 37321
423-775-2131
Fax: 423-775-7015
www.rvcomfort.com
info1@suburbanmfg.com
Suburban
RV FURNACES
SERVICE MANUAL
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Suburban NT-20S/SE Specifications

General IconGeneral
BrandSuburban
ModelNT-20S/SE
CategoryFurnace
LanguageEnglish

Summary

General Service Information

Gas Supply Pressure Requirements

Specifies acceptable gas supply pressure ranges for furnace operation.

Voltage Requirements

Details the acceptable DC voltage range for furnace operation.

Service Tools Required

Lists essential tools needed for servicing the furnace.

Furnace Specification Sheet

12 VDC Direct Discharge Furnaces

Specifications for 12 VDC direct discharge RV furnace models.

12 VDC Ducted Furnaces

Specifications for 12 VDC ducted RV furnace models.

120 VAC Park Model Furnaces

Specifications for 120 VAC park model RV furnace models.

Installation Guide

Selecting Installation Location

Guidance on choosing an appropriate location for furnace installation.

Venting Requirements

Critical information regarding furnace venting and air intake.

Return Air Considerations

Details on ensuring proper return air flow for furnace operation.

Ducting Guidelines

Instructions and recommendations for furnace ductwork installation.

Venting and Air Intake

Vent Assembly Installation SF and SH Series

Detailed instructions for installing vent assemblies on SF and SH series furnaces.

Vent Assembly Installation SFV Series

Vent Assembly Installation DD Series

Vent Assembly Installation NT Series

Vent Assembly Installation NT-40 and P-40

Return Air Requirements

Ducting Installation Guidelines

Installation Requirements DD and P Models

Installation Requirements SF, SH, SHD Models

Installation Requirements SFV Models

Furnace Specifications (12 VDC Models)

DD-17DSI Specifications

Detailed specifications for the DD-17DSI furnace model.

NT Series (12VDC) Specifications

Specifications for NT-12/16/20S and SE 12VDC furnace models.

NT-24/30/34SP & NT-40 Specifications

Specifications for NT-24/30/34SP and NT-40 furnace models.

Park Model P-30S & P-40 Specifications

Specifications for Park Model P-30S and P-40 furnaces.

Furnace Specifications (SF, SFV, SH, SHD Models)

SF Series Specifications

Specifications for SF series furnaces, including F models.

SFV Series Specifications

Specifications for SFV series furnaces, including F models.

SH Series Specifications

Specifications for SH series furnaces, including F models.

SHD-2542 Specifications

Specifications for the SHD-2542 furnace model.

Sequence of Operation (Time Delay)

Direct Spark Ignition (DSI) System Operation

Details the sequence of events for the Direct Spark Ignition system.

Sequence of Operation (Fan Control Module Board - 520820)

Thermostat Call for Heat

Initial response to thermostat calling for heat.

15 Seconds Purge Cycle

Pre-purge phase to clear combustion chamber.

7 Seconds Ignition and Flame Sense

Ignition sequence and flame verification process.

2nd and 3rd Ignition Cycles

Procedure for subsequent ignition attempts if initial fails.

Heating Cycle Operation

Normal operation during the heating cycle.

90 Second Shut Down Cycle

Post-heating cycle shutdown and cool-down sequence.

Sequence of Operation (24 VAC Fan Control Module Board - 520947)

Thermostat Call for Heat (24 VAC)

Initial response to thermostat calling for heat for 24 VAC systems.

15 Seconds Purge Cycle (24 VAC)

Pre-purge phase for 24 VAC systems.

7 Seconds Ignition and Flame Sense (24 VAC)

Ignition and flame verification for 24 VAC systems.

2nd and 3rd Ignition Cycles (24 VAC)

Subsequent ignition attempts for 24 VAC systems.

Heating Cycle Operation (24 VAC)

Normal heating cycle for 24 VAC systems.

90 Second Shut Down Cycle (24 VAC)

Shutdown sequence for 24 VAC systems.

Sequence of Operation for SHD-2542

1st Stage Call for Heat (SHD-2542)

First stage heating activation for SHD-2542 furnace.

15 Second Purge Cycle (SHD-2542)

Pre-purge phase for SHD-2542 furnace.

7 Second Ignition Cycle and Flame Sense (SHD-2542)

Ignition and flame verification for SHD-2542.

3 Try Ignition Board (SHD-2542)

Ignition attempts and lockout procedure for SHD-2542.

2nd Stage Heating (SHD-2542)

Operation during the second stage of heating for SHD-2542.

90 Second Shut Down (SHD-2542)

Post-heating shutdown sequence for SHD-2542.

Trouble Shooting Guide (Time Delay)

Thermostat and Wiring Checks

Troubleshooting thermostat connections and initial power.

Furnace Power Checks

Verifying 12VDC power supply to the furnace.

Time Delay Relay Checks

Diagnosing issues with the time delay relay.

Limit Switch and Sail Switch Checks

Testing limit and sail switch functionality.

Spark Generation Issues

Troubleshooting no spark or weak spark at the electrode.

Gas Valve Operation Checks

Diagnosing issues with the gas valve opening.

Flame Establishment Issues

Troubleshooting problems with the main burner flame.

Trouble Shooting Guide (Fan Control Module)

Thermostat and Wiring Checks (FCM)

Troubleshooting thermostat and initial power for FCM.

Furnace Power Checks (FCM)

Verifying 12VDC power supply for FCM.

Module Board Power Checks

Checking power supply to the module board.

Limit Switch and Sail Switch Checks (FCM)

Testing limit and sail switch functionality for FCM.

Spark Generation Issues (FCM)

Troubleshooting no spark or weak spark for FCM.

Gas Valve Operation Checks (FCM)

Diagnosing gas valve issues for FCM.

Flame Establishment Issues (FCM)

Troubleshooting flame establishment for FCM.

Service Hints and Diagnosis

Electrode and Assembly Handling

Precautions for handling electrodes and assemblies.

Electrode Assembly Safety

Safety guidelines for working with the electrode assembly.

Spark and Flame Sensor Interaction

Ensuring proper separation between spark and flame sensor.

Electrode Sparking Issues

Troubleshooting steps when the electrode does not spark.

Gas Not Flowing Through Burner

Diagnosing why gas is not supplied to the burner.

Burner Will Not Light Despite Spark

Troubleshooting burner ignition failure.

Burner Goes Off into Lockout

Diagnosing causes for the furnace shutting down into lockout.

Repeated Module Board Failures

Addressing recurring issues with the module board.

Intermittent Lockout Issues

Gas System Moisture Troubleshooting

Procedures for dealing with moisture in the gas system.

Furnace Removal Procedures

DD-17DSI Furnace Removal

Step-by-step instructions for removing the DD-17DSI furnace.

NT-12/16/20S Furnace Removal

Instructions for removing NT-12/16/20S furnace models.

NT-12/16/20SE Furnace Removal

Instructions for removing NT-12/16/20SE furnace models.

NT-24/30/34SP & NT-40 Furnace Removal

Steps for removing NT-24/30/34SP and NT-40 furnaces.

Furnace Removal SF, SFV, SH, SHD, P-30S, P-40

SF, SFV, SH, SHD Series Furnace Removal

Removal instructions for SF, SFV, SH, and SHD series furnaces.

SF, SFV, SH Series (F Models) Furnace Removal

Removal instructions for SF, SFV, SH 'F' models.

P-30S & P-40 Furnace Removal

Instructions for removing P-30S and P-40 furnace models.

Electrode Gap & Positioning SF, SH, SHD-2542

Locating Burner Ports for Electrode Positioning

Procedure for locating burner ports for electrode placement.

Adjusting Electrode Position

Correctly positioning the electrode for ignition.

Electrode Spark Gap Verification

Ensuring the correct spark gap for the electrode.

Electrode Gap & Positioning NT Series

NT Series Spark Gap

Specifies the 1/8" spark gap for NT series electrodes.

NT Series Electrode Position

Specifies electrode position for NT series furnaces.

Electrode Gap & Positioning Park Models

Park Model Spark Gap

Specifies the 1/8" spark gap for Park Model electrodes.

Park Model Flame Sensor Gap

Specifies the 1/4" gap for Park Model flame sensors.

Park Model Electrode Position

Specifies electrode position for Park Model furnaces.

Furnace Maintenance

Blower Wheel and Sail Switch Cleaning

Instructions for cleaning the blower wheel and sail switch.

Gasket Inspection and Replacement

Checking and replacing furnace gaskets.

Chamber Cleaning Procedure

Steps for cleaning the furnace chamber.

Cautions and Safety Information

Battery Charger and Voltage Precautions

Warnings about using battery chargers and voltage levels.

Electrode Wire and Assembly Safety

Safety precautions regarding electrode wire and assembly.

Electrode Assembly Tool Usage

Guidance on tool usage for the electrode assembly.

Spark to Flame Sensor Warning

Warning about spark interaction with flame sensor.

Electrical Component Protection

Ensuring electrical components are protected from water.

Direct Battery Wiring Recommendation

Recommendation for direct battery wiring.

Gas Fitting Tightening Procedure

Correct method for tightening gas fittings.

Voltage Verification and Compatibility

Ensuring correct voltage and compatibility.

Furnace Modification Prohibition

Prohibition against unauthorized furnace modifications.

Venting Restrictions

Restrictions on furnace venting locations.

Duct and Airflow Requirements

Meeting minimum duct and return air requirements.

Correct Installation and Venting

Importance of correct furnace installation and venting.

Aftermarket Component Prohibition

Prohibition against installing aftermarket components.

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