SUHNER ROTOstar - ROTOstar Product Overview; Machine Elements; Technical Specifications; Flexible Shaft Operation

4
Maschinenelemente
1 Schlüssel sw 4 10 Spannflansch
2 Schraube 11 Schruppscheibe
3 Grifflasche 12 Trennscheibe
4 Handgriff 13 Spannmutter
5 Aufnahme für Schutzhaube 14 Schlüssel zu Spannmutter
6 Schlüssel sw 17 15 Spannmutter
7 Spindel 16 Elastischer Schleifteller
8 Schlüssel sw 5 17 Fiberscheibe
9 Schutzhaube 18 Direkt aufschraubbare Werk-
zeuge
Griffseite wechseln: Links oder rechts
 • MitSchlüssel1 Verschraubung 2 der Grifflasche 3lösenbzw.sicher
spannen.
Schutzhaube
Für die unter 11, 12 abgebildeten und in den technischen Daten spezifi-
zierten Schleifscheiben muss die Schutzhaube 9 unbedingt montiert, d.h.
verwendet werden.
 • Schutzhaube9 über die Aufnahme 5 stülpen.
 • SchutzhaubeindierichtigenPositiondrehen
(zwischen Schleifscheibe und bedienender Person ) .
 • MitSchlüssel8 Schutzhaube 9 sichern.
Verwendbare Werkzeuge
11, 12 Faserstoffarmierte Schrupp und Trennscheiben, Lamellen-Fächer-
Schleifscheiben, Diamanttrennscheiben
16 Elastischer Schleifteller mit Fiberscheibe 17 und Spannmutter 15, oder
mit Klettenverschluss-Schleifblättern
18 Direkt aufschraubbare Werkzeuge
Werkzeuge wechseln
 • Spindel7 mit Schlüssel 6 festhalten.
 • Spannmutter13 (15) mit Schlüssel 14lösenoderspannen.
Weiteres Zubehör
 istmitdendazugehörigenBestellnummernindenSUHNER-Katalogen
aufgeführt.
Änderungen vorbehalten.
Read the enclosed safety instructions, appendix 30003471 !
1. Rotostar: Technical data
2. Flexible shaft
3. Start-up procedures
3.1 Set the operating speed
3.2 Connect the flexible shaft
3.3 Connect the SAK safety clutch
3.4 Connect toolholders
3.5 Start-up with SAK
4. Accessories: FH10, WI10, BSG10, FSM
1. Rotostar
see Fig. A
Machine elements
A1 On/Off switch A3 Speed indicator A5 Excenter
A2 Retention pin A4 Speeds A6 Motor shaft
Technical data
Universal, single-phase AC motor
Power input: 1,700 W
Power output: 1,250 W
Insulation protection class II
Voltage (see spare parts list) Various
Soft start for smooth starting At 230 V only
Cut-out carbon brushes 2
Weight without shaft: 10 kg
No load speeds 12,000 RPM
6,000 RPM
3,000 RPM
Sound pressure level EN 60745 89 dB(A)
Sound power level 102 dB(A)
K = 3 dB(A)
Flexible shaft connection DIN 10 = M10 see A6
For flexible shaft types: NA 12 DIN 10/G28 see B2 B8
(see catalogue) NA 10 DIN 10/G28
Vibration values ISO/DIS 8662-4
Toolholder type: Test plate: Measured value: Excenter stage:
FH10 ø 80 x 10 < 2,5 m/s
2
12,000 RPM
WI10 ø 50 x 6 < 2,5 m/s
2
12,000 RPM
BSG 10 ø100 x 25 < 2,5 m/s
2
6,000 RPM
FSM 1:1 ø180 x 6 < 2,5 m/s
2
6,000 RPM
K = 1,5 m/s
2
Warning: The specified vibration value was measured with a
standardised test method and may differ from the actual operat-
ing value. The specified value can be used for product compari-
sons or for an introductory assessment of work breaks.
Maintenance
• Storemachineinadry,cleanplace.
• Coolingairportsmustbekeptfreeofobstructions.
• Unplugbeforeperforminganymaintenancework.
• Thegeargreasemustberenewedaftereverysecondcarbon-
brush change. Your SUHNER Service Centre can perform this
work quickly and efficiently.
• Checkconnectingcablesregularly.Damagedcablesmustbe
replaced under all circumstances.
 • Any replacement needed for the connecting line must be
installed by the manufacturer or its agent if safety risks are to be
eliminated.
• RepairsmayonlybeperformedbyaqualifiedelectricianAcci-
dents could otherwise occur for the operator.
• Complaintscanonlybeacceptedifthemachineisreturned
unopened.
2. Flexible shaft
See Fig. B B4 Casing
Machine elements: B5 Core
B1 M10 threaded coupling B6 Driving pin
B2 DIN 10 casing coupler B7 Spring-loaded pin
B3 Spring-loaded pin B8 G28 casing coupler
Type: NA10 DIN 10/G28, permissible operating speed 15'000 RPM
Type: NA12 DIN 10/G28, permissible operating speed 12'000 RPM
Maintenance
•Storeflexibleshaftinadry,cleanplace.
•Ifuseddaily:Re-greaseoncemonthly.RemovecoreB5 from
casing B4. Remove shaft grease. Lightly apply SUHNER shaft
grease to core B5. Order No. for 1 kg can: 904 832.
•Newshaftsornewlygreasedshaftsrequirerunning-in.
•CleancasingcouplerB2 B8 before use. Worn casing couplers
lead to increased vibration and noise. The casing B4 must then
be replaced (see spare parts list).
3.1 Set the operating speed (Excenter switch) see Fig. A
• Onlychangespeedwhenmachineisswitchedoff.A1 Wait until
gears are completely motionless. Unplug power supply.
GB