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ABS XFP 80C-CB1
Sulzer ABS XFP 80C-CB1 User Manual
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Installation, O
peratin
g and Mainten
ance Instr
uctions
Sub
mersible S
e
wage Pump T
ype A
BS XFP P
E
1
-
P
E
3
en
6005675 (1
1.08.2021)
EN 5
675
-L
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 General
4
Intended Use and Application
4
Identification Code
4
2 Performance Range
5
3 Safety
5
Personal Protective Equipment
6
4 Use of Motors in Ex Zones
6
Explosion-Proof Approvals
6
General Information
6
Special Conditions for Safe Use
6
Operation of Explosion-Proof Submersible Pumps with Frequency Inverter in Hazardous
6
Areas (ATEX Zone 1 and 2)
6
Operation of Explosion-Proof Submersible Pumps in Wet-Well Installation Without
6
Cooling Jacket
6
5 Technical Data
7
Nameplates
7
6 General Design Features
8
Design Features PE1 & PE2
8
Design Features PE3 (Version with Cooling Jacket)
9
7 Weights
10
XFP - 50 Hz
10
XFP - 60 Hz
11
Chain (en 818)
12
8 Lifting, Transport and Storage
12
Lifting
12
Horizontal Lifting
13
Moisture Protection of Motor Connection Cable
13
9 Mounting and Installation
14
Equipotential Bonding
14
Discharge Line
14
Installation Types
15
Submerged in Concrete Sump
15
Dry-Installed
17
Transportable
18
Venting of the Volute
18
10 Electrical Connection
19
Seal Monitoring
20
Temperature Monitoring
20
Temperature Sensor Bimetal
21
Temperature Sensor PTC
21
Operation with Frequency Inverters
22
Wiring Diagrams
23
11 Commissioning
24
Types of Operation and Frequency of Starting
24
Checking Direction of Rotation
24
Changing Direction of Rotation
24
12 Maintenance and Service
25
General Maintenance Instructions
25
Lubricant Changing (PE1 & PE2)
26
Instructions on How to Drain and Fill the Seal Chamber
26
Lubricant Changing (PE3 - Version Without Cooling Jacket)
27
Instructions on How to Drain and Fill the Inspection and Seal Chambers
27
Coolant Changing (PE3 - Version with Cooling Jacket)
28
Instructions on How to Drain and Fill the Cooling System
28
Oil and Glycol Quantities (Litres)
29
Bottom Plate Adjustment (CB & CP)
30
Instructions on How to Adjust the Bottom Plate
30
Bearings and Mechanical Seals
31
Changing the Power Cable
31
Clearing Pump Blockage
31
Instructions for Operator
31
Instructions for Service Personnel
31
Cleaning
32
13 Troubleshooting Guide
32
4
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Sulzer ABS XFP 80C-CB1 Specifications
General
Maximum fluid temperature
40°C
Maximum submersion depth
20 m
Material
Cast iron
Outlet size
80 mm
Outlet Diameter
80 mm
Product Type
Submersible Pump
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