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Sumitomo HC-4A User Manual

Sumitomo HC-4A
72 pages
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HC-4A and HC-4A2 Zephyr
®
Air-Cooled Helium Compressors
Technical Manual
Sumitomo (SHI) Cryogenics of America, Inc.
1833 Vultee Street
Allentown, PA 18103-4783
U.S.A.
Revision C: May 2014 267825A

Table of Contents

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Sumitomo HC-4A Specifications

General IconGeneral
BrandSumitomo
ModelHC-4A
CategoryAir Compressor
LanguageEnglish

Summary

SAFETY

General Safety Information

General safety practices and notices for the compressor.

Special Notices

Explains the use of WARNINGS, CAUTIONS, and NOTES.

Warning Details

Details actions that can result in serious injury or death.

Caution Details

Details actions that can result in equipment damage or abnormal performance.

INTRODUCTION

Compressor Overview

Describes the HC-4A/HC-4A2 Zephyr compressors and their function.

Symbol Definitions

Explains symbols used in the manual and on equipment.

PRINCIPLES OF OPERATION

Flow Diagram

Illustrates helium gas and oil flow within the compressor.

DESCRIPTION

Key Components

Identifies and describes the main compressor components.

Fuse Specifications

Lists fuse types, ratings, circuits, and locations.

Component Details

Provides detailed descriptions of various compressor components.

SPECIFICATIONS

Electrical Characteristics

Details electrical requirements, RLA, and voltage tap settings.

Helium Gas Pressures

Specifies operating and equalization pressures for helium gas.

Environmental and Physical Specs

Covers dimensions, weight, space requirements, and environmental conditions.

Maintenance Intervals

Outlines recommended maintenance schedules for the compressor.

INSTALLATION

Receipt Inspection

Procedures for inspecting the compressor upon receipt.

Shipping Bolt Removal

Instructions for removing the shipping bolt.

Compressor Placement

Guidance on selecting and placing the compressor location.

Power Supply Connection

Procedures for connecting the main power supply.

Field Wiring

Instructions for hard-wiring the compressor to power.

Compressor Checkout

Steps to verify compressor operation after installation.

Gas Line Interconnections

Procedures for connecting gas lines to the compressor.

MAINTENANCE

Air Filter Maintenance

How to clean or replace side panel air filters.

Adsorber Replacement

Procedures for replacing the adsorber assembly.

Helium Management

Procedures for charging, venting, and adjusting helium pressure.

Helium Leak Checks and Repair

Methods for detecting and repairing helium leaks.

Component Replacements

Procedures for replacing switches and fuses.

TROUBLESHOOTING

Automatic Shutdown Causes

Lists conditions that cause automatic compressor shutdown.

Troubleshooting Guide

Problem/cause/solution matrix for common issues.

Motor Electrical Checks

Procedures for winding continuity, grounding, resistance, and current.

Fan and Circulator Issues

Troubleshooting for fan and circulator motor problems.

PARTS

Ordering Information

Information on how to order replacement parts.

Component Part Identification

Lists part numbers for compressor components.

Adapter Fittings

Lists available adapter fittings for servicing.

Accessory Cables

Lists available accessory cables for the compressors.

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