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Surge master SM5000CH - User Manual

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SM2500CH
SM3000CH
SM5000CH
PRINTED IN CANADA
REV 0160714 PART NUMBER: Z97037
Before putting the generator into service:
Do not attempt to start or operate the generator without
thoroughly reviewing this manual for safe and proper operation.
Keep this manual with the Generator at all times
EMB Manufacturing Inc.
4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: (519) 699-9283 · Fax: (519) 699-4146
www.surgemaster.ca
BY EMB MFG INC.
SM2500CH
SM3000SU
SM5000GFI
SM5000CH
SM3000GFI
SM3000CH
PORTABLE GENERATORS
PS
C
US
®
CERTIFIED.
ELECTRICAL SAFETY
SM3000SU
SM3000GFI
SM5000GFI
OPERATOR'S MANUAL
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Summary

Warranty Information

Serial Number Location

Labeling Information

Introduction to SurgeMaster Generators

Operator Orientation Guide

Guide to understanding directional terms used in the manual for operator reference.

Safety Guidelines

Safety Alert Symbol Explanation

Explains the meaning and importance of the safety alert symbol.

Safety Dos and Donts

Provides essential safety practices and prohibitions for generator operation and maintenance.

Equipment Safety Guidelines

Outlines key safety precautions for handling and operating the generator equipment.

Safety Training Requirements

Emphasizes the importance of operator training and understanding safety procedures.

Preparation Safety

Details necessary preparations and safety measures before operating the generator.

Maintenance Safety Precautions

Covers essential safety precautions to be followed during maintenance activities.

Refueling Safety Procedures

Provides guidelines for safely refueling the generator to prevent fire hazards.

Operating Safety Rules

Lists critical safety rules and practices for operating the generator.

Transport Safety Measures

Outlines safety measures and regulations for transporting the generator.

Storage Safety Guidelines

Provides guidelines for safely storing the generator to prevent damage and hazards.

Electrical Safety Precautions

Highlights the risks associated with generator electricity and safety precautions.

Gas Motor Safety

Details safety precautions specific to the gasoline engine of the generator.

Operator Sign-Off Form

A form to record operator training and understanding of safety and operational procedures.

Safety Signs

How to Install Safety Signs

Instructions for properly cleaning, preparing, and applying safety signs to the equipment.

Safety Sign Explanations

Explains the meaning and significance of various safety signs found on the generator.

Safety Sign Locations

Operation and Features

For the New Operator or Owner

Guidance for new owners on understanding the generator's capabilities and safe operation.

Safe Condition Procedures

Procedures to ensure the generator is in a safe state before maintenance or work.

Machine Components Overview

Overview of the main components and their functions within the generator.

Machine Break-In Process

Recommended procedures for the initial break-in period of the generator.

Pre-Operation Checklist

A checklist of essential checks to perform before operating the generator.

Generator Controls

Identification and explanation of the generator's control features and their operation.

Engine Controls Details

Details on the specific controls related to the generator's engine.

Electrical Panel Description

Description of the electrical panel, outlets, and circuit breakers on the generator.

Electrical Load Management

Information on understanding and managing electrical loads for the generator.

Balancing Electrical Loads

Guidelines for balancing electrical loads across the generator's receptacles.

Wattage and Load Types

Explains continuous and maximum wattage, and types of electrical loads.

Calculating Load Requirements

Instructions on how to calculate the total wattage required for connected appliances.

Wattage Chart for Appliances

A chart providing approximate wattage requirements for various common appliances.

Field Operation

Preparation for Field Operation

Steps and considerations for preparing the generator and work area before operation.

Starting the Generator

Procedures for starting the generator safely and efficiently.

Detailed Starting Procedure

Step-by-step guide on how to start the generator engine.

Generator Stopping Procedures

Instructions for properly stopping the generator engine and related procedures.

Emergency Stopping

Procedures for safely stopping the generator in an emergency situation.

Terrain Considerations

Guidelines on selecting appropriate terrain for generator operation.

Weather Precautions

Precautions for operating the generator in various weather conditions.

Electrical Load Connection

Advice on connecting and managing electrical loads for optimal generator performance.

Component Condition Importance

Emphasizes the importance of using electrical components in good condition.

Electrical Hazard Awareness

Highlights potential electrical hazards associated with generator use and safety tips.

Residential Use Guidelines

Guidance on using generators for residential power needs during outages.

Moving and Transporting

Information on safely moving and transporting the generator.

Transporting Instructions

Specific instructions and safety tips for transporting the generator.

Wheel Kit Information

Information about the optional wheel kit for easier generator mobility.

Generator Storage

Guidelines for safely storing the generator for extended periods.

Placing Generator in Storage

Steps for preparing and storing the generator properly.

Removing Generator from Storage

Procedures for taking the generator out of storage and preparing it for use.

Service and Maintenance

General Service Information

General information regarding service and maintenance of the generator.

Fluids and Lubricants

Details on engine oil, fuel, and lubricant requirements and storage.

Greasing and Fitting Maintenance

Information about greasing, cleaning fittings, and lubricant storage practices.

Routine Maintenance Schedule

Procedures and recommendations for routine generator maintenance.

General Maintenance Tasks

Routine checks and cleaning tasks for overall generator upkeep.

Engine Maintenance Procedures

Guidance on performing maintenance specific to the generator's engine.

Alternator Maintenance

Recommendations for servicing and maintaining the generator's alternator.

Specifications

Mechanical Specifications

Detailed mechanical specifications for various generator models.

Bolt Torque Specifications

Trouble Shooting Guide

Available Accessories

Surge master SM5000CH Specifications

General IconGeneral
Fuel TypeGasoline
Starting SystemRecoil
Engine Type4-stroke, OHV
Noise Level68 dB
Outlet TypesTwo 120V 20A Outlets, One 120/240V Twist-Lock Outlet

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