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Surge master SM3000SU User Manual

Surge master SM3000SU
37 pages
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SM2500CH
SM3000CH
SM5000CH
PRINTED IN CANADA
REV 0160714 PART NUMBER: Z97037
Before putting the generator into service:
Do not attempt to start or operate the generator without
thoroughly reviewing this manual for safe and proper operation.
Keep this manual with the Generator at all times
EMB Manufacturing Inc.
4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: (519) 699-9283 · Fax: (519) 699-4146
www.surgemaster.ca
BY EMB MFG INC.
SM2500CH
SM3000SU
SM5000GFI
SM5000CH
SM3000GFI
SM3000CH
PORTABLE GENERATORS
PS
C
US
®
CERTIFIED.
ELECTRICAL SAFETY
SM3000SU
SM3000GFI
SM5000GFI
OPERATOR'S MANUAL
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Surge master SM3000SU Specifications

General IconGeneral
BrandSurge master
ModelSM3000SU
CategoryPortable Generator
LanguageEnglish

Summary

WARRANTY

Register Product Online

Register your product online to activate warranty.

Warranty Coverage

Details consumer and commercial warranty periods and coverage.

Exclusions from Warranty

Lists items and damages not covered by the warranty.

Engine Warranty

Explains engine coverage and service contact information.

DELIVERY INSPECTION REPORT

Pre-Delivery Inspection

Checklist for inspecting the generator before delivery to the customer.

Safety Checks

Essential safety checks to perform before delivery.

Dealer and Owner Signatures

Sections for dealer and owner to sign, confirming review and receipt.

SERIAL NUMBER LOCATION

Locating the Serial Number

Illustrates the location of the serial number plate on the generator.

LABELLING INFORMATION

Types of Labels

Explains the three types of labels: safety, informative, and product.

Safety Label Explanation

Describes the format and purpose of safety labels.

INTRODUCTION

Generator Purpose

Explains the intended use of SurgeMaster generators for home and jobsite power.

Safety and Operation Manual

Emphasizes reading the manual for safe and efficient operation.

Neutral Bonded to Frame

Explains the safety feature of bonding the neutral line to the generator frame.

Generator Series

Differentiates between Emergency Power and Contractor Ready series.

SAFETY

Safety Alert Symbol

Explains the meaning and importance of the safety alert symbol.

Signal Words

Defines DANGER, WARNING, and CAUTION signal words used in safety messages.

SAFETY DO'S & DON'TS

Operator Responsibility

Stresses the operator's role in ensuring safe operation and maintenance.

General Safety Practices

Lists essential safety practices like training, PPE, and fire extinguishers.

Maintenance Safety

Outlines safety precautions for servicing and adjusting the generator.

EQUIPMENT SAFETY GUIDELINES

General Safety Precautions

Covers safety shields, signs, drug use, children, and equipment limits.

Handling Hazards

Addresses indoor operation, modifications, and hazard control.

Safe Condition Procedure

Details steps to put the machine in a safe condition before work.

SAFETY TRAINING

Operator Training Importance

Emphasizes training personnel and reviewing instructions for safe operation.

Unfamiliar Equipment Use

Stresses the owner's responsibility to ensure operators are trained.

Emergency Stop Procedures

Highlights knowing controls and how to stop the machine quickly.

PREPARATION

Pre-Operation Requirements

Lists manual review, PPE, and clear working area for safe operation.

Noise Hazard

Warns about prolonged exposure to loud noise and hearing loss.

SAFETY

MAINTENANCE SAFETY

Stresses good maintenance practices, safety, and proper tools.

REFUELING SAFETY

Details safe refueling practices, including location, no smoking, and fuel storage.

OPERATING SAFETY

Adhering to Safety Signs

Emphasizes reading and understanding safety signs on the generator.

Moving Parts Hazard

Warns about hazards associated with moving parts and the need for a cautious operator.

Environmental and Electrical Safety

Covers generator dryness, indoor operation, exhaust, and cord safety.

Hot Components and Fire Prevention

Warns about hot parts and maintaining distance from flammable objects.

SAFETY

TRANSPORT SAFETY

Advises complying with laws and maintaining safe travel speed.

STORAGE SAFETY

Recommends storing in a well-vented, dry area away from sparks.

ELECTRICAL SAFETY

Warns about shock, electrocution, and use in wet conditions.

GAS MOTOR SAFETY

Engine Operation Warnings

Lists critical warnings for engine operation, including enclosed areas and moving parts.

Fueling and Refueling Safety

Covers safe practices for refueling, including cooling and avoiding ignition sources.

Engine Speed and Tampering

Warns against exceeding rated speeds or tampering with governor settings.

Muffler and Spark Arrester

Discusses muffler maintenance and spark arrester requirements.

SIGN-OFF FORM

Operator Training Verification

Provides a form to record operator training and understanding of the manual.

SAFETY SIGNS

Sign Maintenance and Availability

Instructs to keep signs clean, replace missing ones, and order replacements.

HOW TO INSTALL SAFETY SIGNS

Provides step-by-step instructions for applying safety signs correctly.

SAFETY SIGN EXPLANATIONS

Explains cautionary, danger, and neutral bonding signs.

SAFETY SIGN LOCATIONS

Identifying Safety Signs

Shows locations of safety signs on the generator for awareness.

OPERATION AND FEATURES

OPERATING SAFETY

Emphasizes pre-operation checks, electrical safety, and refueling.

TO THE NEW OPERATOR OR OWNER

Explains generator use and owner responsibilities.

SAFE CONDITION

Details putting the machine in a safe condition before work.

MACHINE COMPONENTS

Generator Design

Describes the generator's purpose, outlets, circuit breakers, and frame mounting.

Model Specifications Table

Presents a table detailing specifications for different generator models.

OPERATION

MACHINE BREAK-IN

Lists checks after the first hour and 8 hours of operation.

PREOPERATION CHECKLIST

Provides a checklist for efficient and safe generator operation.

CONTROLS

ENGINE CONTROLS

Details the ignition switch, throttle, choke, starting rope, and fuel valve.

ELECTRICAL PANEL

SM2500CH Panel

Details the electrical panel for the SM2500CH model.

SM3000CH Panel

Details the electrical panel for the SM3000CH model.

SM3000SU & SM3000GFI Panels

Details the electrical panels for SM3000SU and SM3000GFI models.

SM5000GFI Panel

Details the electrical panel for the SM5000GFI model.

SM5000CH Panel

Details the electrical panel for the SM5000CH model.

OPERATION AND MAINTENANCE TIPS

CIRCUIT BREAKERS

Explains breaker protection and resetting procedures.

GFCI OUTLETS

Explains GFCI purpose and resetting procedures.

OPERATING HINTS

Advises on level placement, neat areas, and weather protection.

ELECTRICAL LOAD

BALANCING LOADS

Explains load balancing for 120v receptacles to prevent alternator overheating.

WATTAGE AND LOAD

Differentiates between continuous and maximum wattage ratings.

Calculating Load

Guides on calculating total wattage requirements for appliances.

WATTAGE CHART

Appliance Wattage Guide

Provides approximate starting and running wattages for various appliances.

FIELD OPERATION

OPERATING SAFETY

Emphasizes pre-operation, refueling, and work area safety.

PREPARE

Covers site preparation, training, and safe condition procedures.

STARTING, STOPPING & OPERATING CONDITIONS

STARTING THE GENERATOR

Step-by-step guide for starting the generator.

STOPPING & EMERGENCY STOPPING

Procedures for safely stopping and emergency shutdown.

TERRAIN & WEATHER GUIDELINES

Advises operating on level surfaces in suitable weather.

ELECTRICAL LOADS & HAZARDS

Information on appliance power needs and electrical hazards.

MOVING, TRANSPORT & RESIDENTIAL USE

RESIDENTIAL POWERING

Discusses generator use for home power and backfeeding warnings.

TRANSPORTING GUIDELINES

Provides points to consider when transporting the generator.

WHEEL KIT

Describes the optional wheel kit for portability.

STORAGE

STORAGE SAFETY

Recommends storing in a safe, level area away from hazards.

PLACING IN STORAGE

Details inspection, cleaning, and preparation for storage.

REMOVING FROM STORAGE

Outlines steps for removing the generator from storage.

SERVICE AND MAINTENANCE

MAINTENANCE SAFETY

Stresses good maintenance practices, safety, and proper tools.

FLUIDS AND LUBRICANTS

Details engine oil, fuel, and lubricant requirements and storage.

MAINTENANCE

GENERAL MAINTENANCE

Covers regular checks of nuts, bolts, cleanliness, and fuel lines.

ENGINE MAINTENANCE

Recommends reviewing the engine owner's manual for maintenance.

ALTERNATOR MAINTENANCE

Recommends reviewing the alternator owner's manual for maintenance.

SPECIFICATIONS

MECHANICAL SPECIFICATIONS

Provides detailed mechanical specifications for various generator models.

BOLT TORQUE

ENGLISH TORQUE SPECIFICATIONS

Lists torque values for bolts and capscrews in English units.

METRIC TORQUE SPECIFICATIONS

Lists torque values for bolts and capscrews in metric units.

TROUBLE SHOOTING

Engine Not Starting

Lists causes and solutions for engine starting problems.

Breakers Tripping

Addresses common causes and solutions for circuit breaker trips.

Erratic or No Power

Provides troubleshooting for inconsistent or absent power output.

ACCESSORIES

Wheel Kits

Describes available wheel kits for generator portability.

Generator Extension Cords

Lists features and types of generator extension cords.

Replacement Plugs

Details various replacement plugs for generator connections.

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