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Suzuki drz 400 2003 Service Manual

Suzuki drz 400 2003
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SUZUKI
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DR-Z400
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M.Y 2000-2007
SERVICE MANUAL
http://www.motorcycle.in.th

Table of Contents

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Suzuki drz 400 2003 Specifications

General IconGeneral
Displacement398 cc
Bore x Stroke90.0 mm x 62.6 mm
Compression Ratio11.3:1
Fuel SystemMikuni BSR36 carburetor
IgnitionDigital CDI
Transmission5-speed
Final DriveChain
Front BrakeSingle hydraulic disc
Rear BrakeSingle hydraulic disc
Seat Height935 mm (36.8 in)
Front Tire80/100-21
Rear Tire120/90-18
StarterElectric
Engine Type4-stroke, DOHC
Rear SuspensionLink type, coil spring, oil damped
Fuel Capacity10.0 L (2.6 US gal)
Overall Width825 mm
Ground Clearance300 mm

Summary

General Information

Warning, Caution, and Note

Explanation of warning, caution, and note symbols and their meanings.

General Precautions

General safety procedures and precautions for servicing.

Periodic Maintenance

Periodic Maintenance Schedule

Recommended intervals for periodic service work.

Maintenance and Tune-Up Procedures

Detailed servicing procedures for various components.

Engine Oil and Oil Filter

Procedures for engine oil and filter replacement.

Brakes

Inspection and adjustment of brake lever and pedal.

Brake Fluid

Inspection and replacement of brake fluid.

Compression Pressure Check

Procedure for checking engine compression pressure.

Oil Pressure Check

Procedure for checking engine oil pressure.

Engine

Engine Removal and Remounting

Detailed steps for engine removal and installation.

Engine Disassembly

Step-by-step instructions for engine disassembly.

Engine Components Inspection and Service

Inspection and service procedures for engine components.

Transmission

Disassembly and reassembly of the transmission.

Clutch

Detailed steps for clutch reassembly.

Engine Reassembly

Step-by-step guide for engine reassembly.

Crankcase

Reassembly of the crankcase.

Fuel and Lubrication System

Carburetor

Construction and specifications of the carburetor.

Carburetor Removal

Steps for removing the carburetor assembly.

Carburetor Disassembly

Step-by-step instructions for carburetor disassembly.

Carburetor Cleaning

Procedures for cleaning carburetor components.

Carburetor Inspection

Inspection of carburetor parts for damage or clogging.

Cooling System

Chassis

Front Brake

Construction and components of the front brake system.

Rear Brake

Construction and components of the rear brake system.

Electrical System

Cautions in Servicing

Important precautions for servicing electrical components.

Starter Motor Troubleshooting

Troubleshooting guide for starter motor issues.

Ignition System

Description of the ignition system.

Ignition System Troubleshooting

Troubleshooting guide for ignition system issues.

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