EasyManua.ls Logo

Suzuki Volusia 800 User Manual

Suzuki Volusia 800
13 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTATRIKE
By
Installation Manual
Suzuki Volusia/Soulevard 800
C50
Question and Answer IconNeed help?

Do you have a question about the Suzuki Volusia 800 and is the answer not in the manual?

Suzuki Volusia 800 Specifications

General IconGeneral
ManufacturerSuzuki
ModelVolusia 800
CategoryCruiser
Displacement805 cc
Bore x Stroke83.0 mm x 74.4 mm
Compression Ratio9.4:1
IgnitionElectronic ignition (transistorized)
Transmission5-speed constant mesh
Final DriveShaft drive
Front SuspensionTelescopic, coil spring, oil damped
Front BrakesSingle disc brake
Rear BrakesDrum brake
Front Tire130/90-16
Rear Tire170/80-15
Ground Clearance140 mm (5.5 in)
Seat Height700 mm (27.6 in)
Rear SuspensionSwingarm, coil spring, oil damped
Fuel Tank Capacity17.0 L (4.5 US gallons)
Overall Width985 mm
Wheelbase1, 655 mm
Engine Type4-stroke, liquid-cooled, SOHC, 45° V-twin

Summary

InstaTrike Installation Manual

Warranty and Liability Information

Limited Product Warranty

Covers defects in workmanship/materials for one year from purchase. Excludes tires and damage from misuse.

Notice of Limited Liability

Owner responsible for motorcycle condition and correct installation of components not supplied by manufacturer.

Trike Handling and Safety Notice

Steering and Cornering Advice

Steer instead of lean; corner slowly to adapt. Be mindful of outrigger wheels impacting objects.

Braking Techniques

Use front and rear brakes in tandem for increased stopping power in trike configuration.

Leveling Stand Screw Jack Installation

Screw Jack Usage Precautions

Use screw jacks solely for upright support and leveling; do not lift the motorcycle. Ensure stability.

Important Installation and Usage Notices

Surface Usage Limitations

InstaTrike is designed for paved surfaces; use on unpaved terrain may void the warranty.

Bolt Tightening and Checks

Attach trailer hitch loosely, tighten all bolts after placement. Periodically check all bolts for tightness.

Installation Checklist Overview

Key Installation and Test Ride Steps

Review manual, install hitch, assemble cart, attach to motorcycle, align wheels, and perform a test ride.

Receiver Hitch Installation Steps

Bracket Attachment and Placement

Attach brackets A/B to motorcycle, C/D to fender, and E/F to brackets C/D for receiver hitch.

Final Hitch Assembly and Tightening

Attach rear arms and hitch plate, ensuring the hitch is straight before tightening all bolts.

Tow-Pac Hitch Cart Installation Process

Hitch Cart Assembly and Mounting

Assemble axles/wheels, insert hitch mount into receiver, secure with pin and tension bolt.

Leanstop Braces and Test Ride Preparation

Bolt leanstop braces, remove jacks, check bolts for tightness, and prepare for the test ride.

Leanstop Brace Installation Details

Bolt Insertion and Motorcycle Leveling

Insert bolts from bottom for leanstop brace attachment. Adjust washers/spacers for proper motorcycle leveling.

Status/Traction Adjuster Operation

Adjuster Functionality and Effects

Adjuster customizes ride/handling. Shortening raises wheels (softer ride); lengthening lowers (firmer ride).

Adjusting Arm Length

Loosen jam nuts, adjust flange/hex nuts, then retighten all nuts and bolts securely.

Post-Adjustment Checks

Periodically check all bolts/nuts for tightness and ensure the motorcycle remains level after adjustments.

Critical Wheel Alignment Procedure

Alignment Measurement and Torque

Measure A/B distances, align wheels to within 1/16 inch, tighten axle bolts to 45 lbs. Repeat for C/D.

Bolt Selection Notice

Stock vs. Aftermarket Fitment

Kit bolts are for stock motorcycles; alternate bolts may be needed for aftermarket accessories like saddle bags.

Related product manuals