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Suzuki VX800L User Manual

Suzuki VX800L
101 pages
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FOREWORD
The SUZUKI VX800 has been developed as a new
generation motorcycle. It is packed with highly
advanced design concepts including a V-2 engine,
a liquid cooling system, a new highly efficient
combustion system (TSCC), a fully transistorized
ignition system and a shaft drive mechanism.
Combined with precise control and easy handling
the VX800 provides excellent performance and
outstanding riding comfort.
This service manual has been produced primarily
for experienced mechanics whose job is to in-
spect, adjust, repair and service SUZUKI motor-
cycles. Apprentice mechanics and do- ti- yourself
mechanics, will also find this manual an extremely
useful repair guide. This manual contains the most
up-to-date information at the time of publication.
The rights are reserved to update or make correc-
tions to this manual at any time.
IMPORTANT
All street-legal SUZUKI motorcycles with engine
displacement of 5Occ or greater are subject to
Environmental Pro tee tion Agent y emission regula-
tions. These regulations set specific standards for
exhaust emission output levels as well as particular
servicing requirements.
This manual includes
specific information required to properly inspect
and service VX800 in accordance with all EPA
regulations. It is strongly recommended that the
chapter on Emission Control, Periodic Servicing
and Carburetion be thoroughly reviewed before
any type of service work is performed.
Further information concerning the EPA emission
regulations and U.S. SUZUKIs emission control
program can be found in the U.S. SUZUKI EMIS-
SION CONTROL
VICE BULLETIN.
SUZUKI
PROGRAM MANUAL/SER-
MOTOR CORPORATION
Mo tort ycle
Technical
Service Department
GENERAL INFORMATION
PERIODIC MAINTENANCE AND
TUNE-UP PROCEDURES
ENGINE
SHAFT DRIVE
COOLING SYSTEM
FUEL AND LUBRICATION
SYSTEM
1 ELECTRICAL SYSTEM
CHASSIS
SERVICING INFORMA T/ON
EMISSION CONTROL
INFORMA T/ON
VX800M (9
l-MODEL)
VX800N
(92~MODEL)
VX8OOP (93-MODEL)
0 COPYRIGHTSUZUKI MOTOR CORPORATION 1990
Classic Cycles Technical Resources
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Suzuki VX800L Specifications

General IconGeneral
Displacement805 cc
Bore x Stroke83.0 mm x 74.4 mm
Compression Ratio10.0:1
IgnitionElectronic ignition (transistorized)
Starting SystemElectric
Transmission5-speed constant mesh
Final DriveShaft
Front SuspensionTelescopic, coil spring, oil damped
Front BrakesDual disc
Rear BrakesSingle disc
Rear Tire150/80-15
Ground Clearance140 mm
Fuel SystemMikuni BDSR 36 carburetors

Summary

General Information

Serial Number Location

Identifies frame and engine serial number locations for registration and parts.

Fuel, Oil and Coolant Recommendation

Recommends specific types of fuel, oil, and coolant for optimal performance.

Break-In Procedures

Outlines recommended engine speed limits and procedures for the initial break-in period.

Specifications

Lists detailed technical specifications for dimensions, mass, engine, and transmission.

Periodic Maintenance and Tune-Up Procedures

Periodic Maintenance Schedule

Details recommended service intervals based on mileage and time.

Lubrication Points

Illustrates key lubrication points on the motorcycle for smooth operation.

Battery

Provides instructions for inspecting and maintaining the motorcycle's battery.

Engine Oil and Oil Filter

Covers procedures for changing engine oil and replacing the oil filter.

Engine

Compression Check

Explains how to perform a compression test to assess engine condition.

Engine Removal and Reinstallation

Provides step-by-step instructions for removing and reinstalling the engine.

Engine Disassembly

Details the process of disassembling engine components for servicing.

Camshaft Timing

Explains how to set the engine's camshaft timing for optimal performance.

Shaft Drive

Secondary Bevel Gears Construction

Illustrates the construction and components of the secondary bevel gears.

Removal and Disassembly

Details the process for removing and disassembling bevel gears.

Secondary Gears Shim Adjustment

Explains how to adjust secondary gears using shims for proper backlash.

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