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DF 115 C
Svedala-Demag DF 115 C User Manual
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Ope
ratin
g inst
ruct
ions
02-01
.03
Road Finisher
900 98 0
6 40
DF 115
C
DF 135
C
2
Table of Contents
Table of Contents
5
A Use for the Intended Purpose
11
B Vehicle Description
13
Description of Application
13
Assembly and Functional Description
14
Vehicle
15
Design
15
Additional Equipment
15
Safety Devices
18
Emergency Button
18
Steering
18
Ignition Lock/Lighting Equipment
18
Horn
19
Power Switch
19
Trough Safety Lock
19
Screed Safety Lock
19
Other Safety Devices
20
Technical Data Standard Type
21
Performance Data
21
Final Drive/Track Group
21
Engine
21
Hydraulic System
22
Hopper (Trough)
22
Weights (All Values in T)
22
Material Feed
23
Material Distribution
23
Screed Lift
23
Electrical Equipment
23
Dimensions (All Dimensions in MM)
24
Standards
25
Continuous Sound Pressure Level
25
Operating Conditions During Measurements
25
Measuring Point Arrangement
25
Whole Body Vibrations
26
Hand-Arm Vibrations
26
Electromagnetic Compatibility (EMC)
26
Identification Points for Signs
27
Serial Plate Finisher (1)
29
Serial Plate Liquefied Petroleum Gas System (2)
30
C Transportation
31
Safety Regulations for Transportation
31
Transportation on Low-Bed Trailers
32
Preparations
32
Driving Onto the Low-Bed Trailer
33
After Transportation
33
Transportation on Public Roads
34
Preparations
34
Driving on Public Roads
35
Loading by Crane
36
Towing
37
Description of Disconnect Mechanism
37
Disengaging Procedure
37
Removing Lateral Flaps with Screed Raised
38
Safely Parking the Vehicle
39
D Operation
41
Safety Regulations
41
Operating Elements
42
Operating Panel
42
Operating the Input and Display Terminal
64
Display Keyboard
64
Working in the Menu
65
Diagnosing and Detecting Malfunction
74
Engine Error Messages
83
Coolant Level too Low" Error Message
84
Remote Control
85
Emergency Program for TDM-Failure
88
Special Functions
90
Reversible Conveyor
90
Operating Elements on the Paver Finisher
91
Batteries (71)
91
Battery Main Switch (72)
91
Transport Safeguards for the Hopper (73)
92
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
92
Seat Lock (Behind the Driver's Seat) (75)
93
Separator Fluid Spraying System (80) (O)
94
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (87)
94
Conveyor Limit Switches (88) (Left and Right)
95
Ultrasonic Auger Limit Switches (90) (Left and Right)
96
Sockets for the Remote Control (Left and Right) (91)
96
Sockets for Working Lights (Left and Right) (92)
96
Pressure Control Valve for Screed Charging/Relieving (93) (O)
97
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
97
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
97
Operation
98
Preparing for Operation
98
Required Devices and Aids
98
Before Starting Work (in the Morning or When Starting Paving)
98
Checklist for the Machine Operator
99
Starting the Paver Finisher
101
Before Starting the Paver Finisher
101
Normal" Starting
101
External Starting (Starting Aid)
102
After Starting
103
Indicator Lamps
104
Coolant Check (43)
104
Oil Pressure Indicator Lamp for the Diesel Engine (45)
104
Oil Pressure Indicator Lamp for the Traction Drive (44)
104
Battery Charge Indicator (47)
105
Operation During Transportation
106
Lifting and Securing the Screed
106
Driving and Stopping the Finisher
107
Switching off and Securing the Finisher
107
Preparations for Paving
108
Separating Agent
108
Screed Heater
108
Direction Marks
108
Loading/Distributing Material
109
Starting for Paving
110
Checks During Paving
112
Paver Function
112
Quality of the Layer
112
Paving with Screed Stop and Screed Charging/Relieving
113
General
113
Screed Charging/Relieving
113
Screed Stop
114
Screed Stop with Pretensioning
114
Adjusting the Pressure (O)
115
For Screed Stop with Pretensioning
115
For Screed Charging/Relieving
115
Interrupting/Terminating Operation
116
During Breaks
116
During Extended Interruptions
116
When Work Is Finished
117
Malfunctions
119
Error Codes for Engine
119
Problems During Paving
124
Malfunctions on the Paver Finisher or Screed
126
Emergency Device/Steering, Drive System
129
E Setting-Up and Field Replacement
133
Special Safety Information
133
Distribution Spreader
134
Height Adjustment
134
For Mechanical Adjustment with Ratchet
134
For Hydraulic Adjustment (Optional)
135
Spreader Enlargement
135
Mounting Extensions
136
Screed
138
Electrical Connections
138
Connect Remotes
138
Connect Grade Transmitter
138
Connect Spreader Limit Switch
138
Connect Floodlight
138
F Maintenance
139
Safety Information on Maintenance
139
Maintenance Intervals
140
Overview of Assembliesn
140
First Maintenance (100 Operating Hours)
142
Daily (or Every 10 Operating Hours)
143
Weekly or Every 50 Operating Hours
144
14 Daily or Every 100 Operating Hours
145
Monthly or Every 250 Operating Hours
146
Every 3 Months or Every 500 Operating Hours
147
Annually or Every 1000 Operating Hours
148
Every 2 Years or Every 2000 Operating Hours
149
If Necessary
150
Inspection and Lubrication Points
151
Pump Distributor Gear (1.1)
151
Lubricating Oil - Engine (1.2)
152
Oil Level Check
152
Oil Change
152
Engine - Oil Filter (1.3)
153
Air Cleaner (1.4)
154
Cooling System Engine and Hydraulics (1.5)
155
Water Cooler
155
Hydraulic Cooler
155
Engine - Fuel Filter (1.6)
156
Draining Upstream Filter - Water
156
Replacing Upstream Filter - Filter Cartridge
156
Main Filter - Replacing Filter Cartridge
157
Venting Fuel System
157
V-Belt and Notched V-Belt (1.7)
158
Engine Mounting (1.8)
158
Hoses and Screw Connections (1.9)
158
Fuel Tank (1.10)
159
Hydraulic Oil Tank (2.1)
160
Changing Main Filter/Return Filter (2.2)
160
Oil Cooler (2.3)
160
High Pressure Filter (2.4)
161
Hydraulic Cylinder (2.5)
161
Track Group (3.1)
162
Conveyor Drive Transmission (3.2)
163
Idler Wheel (3.3)
163
Conveyor Chain (4.1)
164
Center Conveyor Bearing (4.2)
164
Conveyor Drive Transmission (4.3)
165
Auger Planetary Gear (4.4)
166
Conveyor Auger Drive Chains (4.5)
167
Auger Box (4.6)
168
Outer Auger Bearing (4.7)
169
Visual Inspections (5.1)
169
Crossbeam Guide (5.2)
169
Nuts and Bolts (5.3)
170
Tightening Torques
170
Moving Parts (5.4)
170
Hydraulic Screw Connections (5.5)
170
Battery (6.1)
171
Fuels and Lubricants
172
Hydraulic Oils
173
Capacities
174
Electric Fuses
175
Main Fuses (Next to the Batteries)
175
Fuses in Main Terminal Box (Next to Fuel Tank)
175
Fuses on Control Panel
176
4
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Svedala-Demag DF 115 C Specifications
General
Brand
Svedala-Demag
Model
DF 115 C
Category
Construction Equipment
Language
English
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