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DF 115 P
Svedala-Demag DF 115 P - User Manual
152 pages
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Ope
ratin
g inst
ruct
ions
02-01
03
Paver
Finisher
900 98
06 33
DF 115 P
DF 135 P
2
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
A Correct Use and Application
11
B Vehicle Description
13
Description of Application
13
Assembly and Functional Description
14
Vehicle
15
Design
15
Additional Equipment
15
Safety Devices
18
Emergency Button
18
Steering
18
Ignition Lock/Lighting Equipment
18
Flasher
18
Horn
19
Power Switch
19
Trough Safety Lock
19
Screed Safety Lock
19
Other Safety Devices
20
Technical Data Standard Type
21
Performance Data
21
Final Drive/Track Group
21
Engine
21
Hydraulic System
22
Hopper (Trough)
22
Weights (All Values in T)
22
Material Feed
23
Material Distribution
23
Screed Lift
23
Electrical Equipment
23
Standards
25
Continuous Sound Pressure Level
25
Operating Conditions During Measurements
25
Measuring Point Arrangement
25
Whole Body Vibrations
26
Hand-Arm Vibrations
26
Electromagnetic Compatibility (EMC)
26
Identification Points for Signs
27
Serial Plate Finisher (1)
29
Serial Plate Liquefied Petroleum Gas System (2)
30
C Transport
31
Safety Regulations for Transportation
31
Transportation on Low-Bed Trailers
32
Preparations
32
Driving Onto the Low-Bed Trailer
33
After Transportation
33
Transportation on Public Roads
34
Preparations
34
Driving on Public Roads
35
Loading by Crane
36
Towing
37
Removing Lateral Flaps with Screed Raised
37
Safely Parking the Vehicle
38
D Operation
39
Safety Regulations
39
Controls
40
Operating Panel
40
Remote Control
60
Front
60
Rear
61
Operating Elements on the Paver Finisher
62
Batteries (71)
62
Battery Main Switch (72)
62
Transport Safeguards for the Hopper (73)
63
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)
63
Seat Lock (Behind the Driver's Seat) (75)
64
Service Brake ("Foot Brake") (76)
64
Parking Brake ("Hand Brake") (77)
64
Switch Lever for Two-Speed Transmission (78)
65
Switch Lever for the Differential Lock (79)
65
Separator Fluid Spraying System (80) (O)
66
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (87)
66
Electrical Adjustment of the Conveyor Performance (Depending on the Configuration) (88)
67
Conveyor Limit Switches (89) (Left and Right)
67
Ultrasonic Auger Limit Switches (90) (Left and Right)
68
Sockets for the Remote Control (Left and Right) (91)
68
Sockets for Working Lights (Left and Right) (92)
68
Pressure Control Valve for Screed Charging/Relieving (93)(O)
69
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)
69
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)
69
Manometer for Front Wheel Drive (94A) (O)
70
Operation
71
Preparing for Operation
71
Required Devices and Aids
71
Before Starting Work (in the Morning or When Starting Paving)
71
Checklist for the Machine Operator
72
Starting the Paver Finisher
74
Before Starting the Paver Finisher
74
Normal" Starting
74
External Starting (Starting Aid)
75
After Starting
76
Indicator Lamps
77
Oil Pressure Indicator Lamp for the Diesel Engine (1)
77
Battery Charge Indicator (2)
77
Coolant Check (3)
77
Oil Pressure Indicator Lamp for the Traction Drive (4)
78
Preparations for Paving
79
Separating Agent
79
Screed Heater
79
Direction Marks
79
Loading/Distributing Material
80
Starting for Paving
82
Checks During Paving
84
Paver Function
84
Quality of the Layer
84
Paving with Screed Stop and Screed Charging/Relieving
85
General
85
Screed Charging/Relieving
85
Screed Stop
85
Screed Stop with Pretensioning
86
Adjusting the Pressure
86
Adjusting the Pressure for Screed Charging/Relieving
87
Adjusting the Pressure for Screed Stop with Pretensioning (O)
87
Interrupting/Terminating Operation
88
During Breaks (E.g. Delays Caused by Material Trucks)
88
During Longer Breaks (E.g. Lunch Break)
88
When Work Is Finished
89
Malfunctions
91
Error Code Inquiry Engine
91
Expenditure of the Numeric Code
91
Error Codes for Engine
94
Problems During Paving
99
Malfunctions on the Paver Finisher or Screed
101
E Setting-Up and Field Replacement
105
Special Safety Information
105
Distribution Spreader
106
Height Adjustment
106
For Mechanical Adjustment with Ratchet
106
For Hydraulic Adjustment (Optional)
107
Spreader Enlargement
107
Mounting Extensions
108
Screed
110
Electrical Connections
110
Connect Remotes
110
Connect Grade Transmitter
110
Connect Spreader Limit Switch
110
Connect Floodlight
110
F Maintenance
111
Safety Information on Maintenance
111
Maintenance Intervals
112
Overview of Assemblies
112
First Maintenance (100 Operating Hours)
115
Daily (or Every 10 Operating Hours)
116
Weekly or Every 50 Operating Hours
117
14 Daily or Every 100 Operating Hours
118
Monthly or Every 250 Operating Hours
119
Every 3 Months or Every 500 Operating Hours
120
Annually or Every 1000 Operating Hours
121
Every 2 Years or Every 2000 Operating Hours
122
If Necessary
123
Inspection and Lubrication Points
124
Pump Distributor Gear (1.1)
124
Lubricating Oil - Engine (1.2)
125
Oil Level Check
125
Oil Change
125
Engine - Oil Filter (1.3)
126
Air Cleaner (1.4)
127
Cooling System Engine and Hydraulics (1.5)
128
Water Cooler
128
Hydraulic Cooler
128
Engine - Fuel Filter (1.6)
129
Draining Upstream Filter - Water
129
Replacing Upstream Filter - Filter Cartridge
129
Main Filter - Replacing Filter Cartridge
130
Venting Fuel System
130
V-Belt and Notched V-Belt (1.7)
131
Engine Mounting (1.8)
131
Hoses and Hose Connections (1.9)
131
Fuel Tank (1.10)
132
Hydraulic Oil Tank (2.1)
133
Changing Main Filter/Return Filter (2.2)
133
Oil Cooler (2.3)
133
High Pressure Filter (2.4)
134
Hydraulic Cylinder (2.5)
134
Drive Chains (3.1)
135
Tensioning of Chain (1)
135
Manual Transmission (3.2)
136
Brake Fluid Tank (3.3)
136
Brake System (3.4)
136
Wheels (3.5)
137
Steering Axle (3.6)
137
Floating Axle (3.7)
137
Steering Lever (3.8)
137
Steering System Hoses (3.9)
137
Conveyor Chain (4.1)
138
Center Conveyor Bearing (4.2)
138
Conveyor Drive Transmission (4.3)
139
Auger Planetary Gear (4.4)
140
Conveyor Auger Drive Chains (4.5)
141
Auger Box (4.6)
142
Outer Auger Bearing (4.7)
143
Visual Inspections (5.1)
143
Crossbeam Guide (5.2)
143
Nuts and Bolts (5.3)
144
Tightening Torques
144
Moving Parts (5.4)
144
Hydraulic Screw Connections (5.5)
144
Battery (6.1)
145
Fuels and Lubricants
146
Hydraulic Oils
147
Capacities
148
Tyre Inflation Pressure
148
Electric Fuses
149
Main Fuses (Next to the Batteries)
149
Fuses in Main Terminal Box (Next to Fuel Tank)
149
Fuses on Control Panel
150
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Svedala-Demag DF 115 P Specifications
General
Brand
Svedala-Demag
Model
DF 115 P
Category
Construction Equipment
Language
English
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