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Swegon Actionair SmokeShield PTC - User Manual

Swegon Actionair SmokeShield PTC
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Actionair Span Installation Guide
Installation Guide
Applies to...
Actionair SmokeShield PTC
Health and safety
This process must be undertaken by competent per-
sons. More than one person may be required to ensure
the safe handling of large dampers and other materi-
als. Use must be made of access equipment to ensure
unsafe practices are not used to approach walls or dif-
cult access areas.
Standard site PPE should be used (minimum steel toe
cap boots, hard hat); together with any protective
eyewear, gloves and masks, when drilling or cutting is
being undertaken. The latter should also be used when
handing the wall construction materials, as dened by
the material suppliers. If loud equipment is being used,
hearing protection should be used.
All waste materials should be collected and disposed of
as dened by the relevant supplier.
Actuators: All wiring should be carried out in accor-
dance with the wiring details provided by the IEE and
BS regulations and by a competent person. Care must
be taken when installing and inspecting dampers, as
they are likely to close without warning due to loss of
electrical power or a temperature rise in the ductwork.
This is their prime function. Do not insert any items,
ngers or limbs between the blades. Larger dampers
must be handled in accordance with current regula-
tions and good practice due to weight.
Drawings
Please visit our website to download the installation
drawings, which are located on the relevant product
download section.
Contents
CE Installation Method Overview ..................... 2
Horioztonal Damper Installation SPAN (access side
above) ........................................................................ 3
Horioztonal Damper Installation SPAN (access side be-
low) ............................................................................ 4
Actuators ............................................................. 5
Periodic Maintenance ......................................... 6
Wiring Diagrams ....................................................... 7
Mode 6 PTC 230V .................................................... 7
Mode 5 PTC 24V ...................................................... 7
Mode 5-3P PTC 24V ................................................. 7
SPAN Damper Dimensional Data ....................... 8
Troubleshooting .................................................. 9
Inspection and handover check sheet ............. 10
Notes .................................................................. 11
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Summary

Drawings

Applies to...

Product application details for Actionair SmokeShield PTC.

Health and safety

CE Installation Method Overview

Horioztonal Damper Installation SPAN (access side above)

Horioztonal Damper Installation SPAN (access side below)

Actuators

Control Mode Installation Procedure

Procedure for installing and configuring the control mode assembly.

Periodic Maintenance

Manufacturer Recommended Service Intervals

Recommended intervals and actions for regular damper service and inspection.

Wiring Diagrams

Mode 5 PTC 24 V

Wiring diagram and specifications for Mode 5 PTC 24V actuator.

Mode 6 PTC 230 V

Wiring diagram and specifications for Mode 6 PTC 230V actuator.

Mode 5-3 P PTC 24 V

Wiring diagram and specifications for Mode 5-3P PTC 24V actuator.

SPAN Damper Dimensional Data

Base Dampers Rectangular Dampers Series 501

Dimensional data for rectangular dampers, series 501.

Base Dampers Circular Dampers Series 601

Dimensional data for circular dampers, series 601.

Troubleshooting

Inspection and handover check sheet

Notes

Overview

The Actionair SPAN Installation Guide describes the installation, maintenance, and troubleshooting of Actionair SmokeShield PTC dampers, which are actuated fail-safe close dampers designed for use with fire-separating elements to maintain fire compartments. These dampers are often referred to as Fire/Smoke dampers due to their low smoke leakage. The guide also references smoke control dampers, specifically Actionair SmokeCommand, which are tested to BS EN 12101-8 and designed for drive open, drive closed operation without a fail-safe position for smoke control applications.

Function Description

Actionair SmokeShield PTC dampers are designed to automatically close upon loss of electrical power or a temperature rise in the ductwork, acting as a critical component in fire safety systems. Their primary function is to prevent the spread of fire and smoke through ductwork in buildings, thereby maintaining the integrity of fire compartments. The dampers are actuated, meaning they rely on an electrical actuator to control their open and closed positions. In the event of a fire or power failure, the actuator releases, allowing the damper blades to spring closed to a fail-safe position.

The guide details three control modes for the actuators: Mode 5 PTC 24V, Mode 6 PTC 230V, and Mode 5-3P PTC 24V.

  • Mode 5 PTC 24V and Mode 6 PTC 230V operate on a simple supply on/off principle: supply on causes the damper motors to open the blades, and supply off causes the damper spring to close them. Both modes include an Electrical Thermal Release (ETR) and an external mechanical position indicator with a pointer. The ETR is a crucial safety feature that triggers the damper to close if a specific temperature is reached, even if electrical power is still present.
  • Mode 5-3P PTC 24V offers more advanced control, utilizing a standard 0-10V control signal to position the actuator motors. This allows for intermediate damper positions. However, if the ETR is activated, power supply is lost, or removed, the device springs the damper to its fail-safe (closed) position, ensuring fire safety.

The installation process for horizontal dampers in SPAN applications is detailed for both "access side above" and "access side below" scenarios. This involves bolting Unistrut supports to damper cleats, fixing supports to the floor with fire-rated fixings, and carefully sealing the damper interface shroud to prevent mortar penetration, which could render the damper inoperable. The use of thick consistency compound is emphasized to ensure all gaps are fully sealed, and specific instructions are given to prevent compound from entering the interface shroud.

Usage Features

The installation guide emphasizes that the installation process must be undertaken by competent persons, often requiring more than one individual for safe handling of large dampers and materials. Access equipment is recommended to ensure safe practices. Standard site PPE, including steel toe cap boots, hard hats, protective eyewear, gloves, and masks, is required, especially when drilling or cutting. Hearing protection is advised when loud equipment is in use.

The control mode installation procedure involves several steps, including removing the transit plate, sliding the interface and mode assembly into the shroud, and pushing it home until the retaining pin engages. The control mode can be fitted in three orientations (vertically down, horizontally, and vertically up), offering flexibility depending on height restrictions. The ETR must be mounted through the ductwork, ideally in the top half or above the interface level, and secured with screws to ensure proper operation. For ductless installations, the ETR should be fitted onto the damper spigot above the interface shroud.

A key usage feature is the ability to manually reset and release the damper using a winder. This allows for verification of correct mechanical operation and can be used to mechanically lock the damper open if electrical power is not yet available. However, it's crucial to note that in this state, the ETR is not operable, and the damper will not automatically release in case of a temperature rise or fire.

After wiring, the unit must be checked for correct electrical operation (power on to reset, power off to release). The test switch on the ETR should also be used to confirm that the damper releases, and that it resets when pressure is removed from the switch. This periodic operation simulates actual fail-safe release under smoke/fire conditions. The ETR cable must not be cut or damaged, as this will render the unit inoperable and void warranties due to a built-in safety feature.

Maintenance Features

The guide outlines a comprehensive periodic maintenance program to ensure compliance with standards like BS EN 15650:2010 and BS 9999:2017. Regular service and inspection are crucial for the correct operation of dampers. The manufacturer recommends using a dedicated damper control panel with a digital reporting mechanism (e.g., Actionpac LNS system) for frequent remote damper testing.

  • 6 Months:
    • Check actuator wiring for damage.
    • Check limit switch wiring for damage.
    • Check damper cleanliness; clean and lubricate if necessary.
    • Check condition of blades and seals; report and rectify if necessary.
    • Check for blade obstructions.
    • Check damper release mechanism through activation or release of the ETR or Thermal Fuse Device.
    • Check that the damper is left in its normal operational position after inspection. These checks are to be performed by "Specialist Persons," defined as recognized and experienced individuals with prior experience in the inspection and assessment of functional safety of smoke and fire damper products.
  • Monthly:
    • Complete actuation of the damper from the control panel (if installed) and check all faults. Specialist persons should investigate any reported faults. This task can be performed by a "Facility Manager."

The guide also references requirements from Approved Document B, Volume 2, BS 9999:2017 (Code of Practice for Fire Safety in the Design, Management and Use of Buildings - Annex I and Annex W), and BS EN 15650:2010 (Ventilation for Buildings - Fire Dampers). These standards mandate regular testing and inspection intervals, with some automatic systems allowing for more frequent testing (e.g., 48 hours or less).

Smoke Control Systems (BS 9999:2017 - Annex I):

  • Weekly: Actuation of the system should be simulated once a week to ensure fans, powered exhaust ventilators, smoke dampers (open or close as designed), natural exhaust ventilators, and automatic smoke curtains operate correctly.
  • Three Monthly: All smoke control systems should be simulated and tested for all zones separately.
  • Yearly: Annual inspections and tests by competent persons for fire detection and alarm systems, self-contained luminaires, sprinkler/drencher/watermist systems, smoke ventilators, smoke control systems, and fire dampers. Any defects must be logged, and necessary actions taken, with certificates of testing obtained.

Maintenance of Air Conditioning and Ventilation Equipment (BS 9999:2017 - Annex W):

  • Fire dampers should be tested by a competent person on completion of installation and at least annually. They should be repaired or replaced immediately if found faulty. Spring-operated fire dampers should be tested annually, while those in dust-laden or similar atmospheres should be tested more frequently.

A troubleshooting section provides a quick guide to common problems and recommended actions, such as ensuring adequate clearance, correctly fitting the ETR, checking wiring, and removing foreign matter impeding blade movement. The guide explicitly states that modifications made to units will invalidate warranties. An inspection and handover check sheet is provided for installers to complete, verifying that the damper is of the correct type, correctly located and identified, properly supported, oriented correctly, and that access to the damper is unobstructed. It also requires checking that blades open and close, internal cleanliness, and that the damper has been released and reset following a thermal release simulation.

Swegon Actionair SmokeShield PTC Specifications

General IconGeneral
MaterialGalvanized steel
Actuator voltage24V AC/DC or 230V AC
StandardsEN 1366-2, EN 13501-3
LeakageClassified according to EN 1751
OperationMotorized
Fire ratingE120
Mounting positionHorizontal or vertical

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