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Sym Jet Sport X S50 User Manual

Sym Jet Sport X S50
181 pages
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SERVICE MANUAL
S50/R50/SR50
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How to use this manual
Contents
Model illustration

Table of Contents

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Sym Jet Sport X S50 Specifications

General IconGeneral
BrandSym
ModelJet Sport X S50
CategoryOther
LanguageEnglish

Summary

Getting Started

Forward

Overview of the service manual's purpose and scope.

How to Use This Manual

Guidance on navigating and utilizing the manual's features effectively.

Model Illustration

Visual representation of the scooter with labeled components.

Chapter 1: General Information

Symbols and Marks

Explanation of symbols and marks used for service indications.

General Safety

Crucial safety precautions related to fuel, battery, and hot components.

Service Precautions

Guidelines for proper maintenance and part handling to prevent damage.

Troubleshooting Engine Issues

Diagnosing and resolving engine starting and sluggishness problems.

Chapter 2: Service Maintenance Information

Periodical Maintenance Schedule

Schedule for routine inspections, cleaning, and replacements.

Air Cleaner Maintenance

Procedure for removing, cleaning, and installing the air cleaner element.

Fuel Filter Replacement

Steps for replacing the fuel filter to ensure proper fuel delivery.

Battery Maintenance

Instructions for battery removal, installation, and inspection.

Spark Plug Service

Guidance on spark plug inspection, cleaning, and replacement.

Chapter 3: Lubrication System

Lubrication System Diagram

Schematic illustrating the lubrication system components.

Trouble Shooting Lubrication

Common problems and solutions for the lubrication system.

Oil Pump Removal

Procedure for safely removing the oil pump for maintenance.

Chapter 4: Fuel System

Troubleshooting Fuel System

Diagnosing and resolving issues with engine starting and stalling.

Throttle Valve Service

Instructions for removing, inspecting, and installing the throttle valve.

Auto By-Starter Inspection

Procedure for checking the auto by-starter's resistance and function.

Fuel Pump Service

Guidance on inspecting and replacing the fuel pump.

Chapter 5: Engine Removal

Engine Removal Procedure

Step-by-step guide for removing the engine from the scooter.

Rear Brake System Service

Instructions for servicing both drum and disc rear brake systems.

Engine Hanger Bracket Service

Procedures for removing, disassembling, and assembling the engine hanger bracket.

Chapter 6: Cylinder Head/Cylinder/Piston

Troubleshooting Cylinder Issues

Diagnosing low/high compression pressure, piston, and ring noises.

Cylinder Head Removal

Detailed steps for removing the cylinder head assembly.

Piston Removal and Inspection

Procedure for removing and inspecting the piston and its rings.

Chapter 7: A.C. Generator

Generator Removal Procedure

Step-by-step guide for removing the AC generator assembly.

Generator Installation Procedure

Instructions for correctly installing the AC generator assembly.

Chapter 8: "V" Type Belt Drive System/Kick-Starter

Troubleshooting Drive System

Diagnosing issues like no movement, shudder, or poor high-speed performance.

Drive Belt Service

Procedure for removing, inspecting, and installing the drive belt.

Clutch/Driven Pulley Service

Instructions for disassembling, inspecting, and servicing the clutch/driven pulley.

Chapter 9: Final Driving Mechanism

Troubleshooting Final Drive

Diagnosing problems like no movement, noise, or gear oil leaks.

Disassembly of Final Driving Mechanism

Step-by-step guide for dismantling the final driving mechanism.

Inspection of Final Driving Mechanism

Checking drive shaft, countershaft, and bearings for wear or damage.

Chapter 10: Crankcase/Crankshaft

Troubleshooting Engine Noise

Identifying causes of engine noise related to bearings and rods.

Crankcase Disassembly

Procedure for disassembling the crankcase.

Crankshaft Inspection

Measuring crankshaft clearances and checking bearings for wear.

Chapter 11: Body Cover

Body Overview and Disassembly Sequence

Overview of body parts and sequence for cover disassembly.

Steering Handle Cover Service

Instructions for removing and installing the steering handle covers.

Front Cover Removal

Procedure for removing the front cover of the scooter.

Luggage Box Removal

Steps for removing the luggage box and battery cover.

Chapter 12: Brake System

Troubleshooting Brake System

Diagnosing issues with disc and drum brakes: soft, hard, uneven, or noisy brakes.

Hydraulic Disc Brake Service

Procedures for hydraulic disc brake maintenance and fluid changes.

Disc Brake - Air Bleed

Steps for bleeding air from the hydraulic disc brake system.

Disc Brake - Caliper Service

Instructions for removing, installing, and servicing the brake caliper.

Chapter 13: Steering / Front Wheel / Front Cushion

Troubleshooting Steering Issues

Diagnosing problems like hard steering, tilted handle, or front wheel wobbling.

Steering Handle Service

Procedure for removing and installing the steering handle components.

Front Wheel Service

Instructions for removing, inspecting, and replacing front wheel bearings.

Steering Stem Service

Steps for removing, installing, and adjusting the steering stem.

Chapter 14: Rear Wheel / Rear Cushion

Troubleshooting Rear Wheel

Diagnosing rear wheel wobbling and cushion performance issues.

Rear Wheel Service

Procedure for removing, inspecting, and installing the rear wheel.

Rear Cushion Service

Instructions for removing and installing the rear cushion assembly.

Chapter 15: Electrical Equipment

Troubleshooting Electrical Issues

Diagnosing problems related to voltage, spark, starter motor, and charging.

Battery Maintenance

Procedures for battery removal, voltage check, charging, and leakage test.

Ignition System Service

Inspection and testing of the ignition coil and related components.

Starting System Service

Inspection and testing of the starter relay and motor.

Bulb Replacement Guide

Instructions for replacing headlight, position, and winker bulbs.

Chapter 16: Electrical Diagram

Jet Sport X 50 Series Electrical Diagram

Comprehensive wiring diagram for the scooter's electrical systems.

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