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Sym Jet Sport X SR50 User Manual

Sym Jet Sport X SR50
181 pages
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SERVICE MANUAL
S50/R50/SR50
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Contents
Model illustration

Table of Contents

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Sym Jet Sport X SR50 Specifications

General IconGeneral
BrandSym
ModelJet Sport X SR50
CategoryOther
LanguageEnglish

Summary

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How to Use This Manual

Model Illustration

General Information

Symbols and Marks

Explains symbols and marks used in the manual for service needs.

General Safety

Provides safety precautions for operating and servicing the scooter.

Service Precautions

Details essential precautions for servicing the scooter to prevent damage.

Specifications

Lists technical specifications for the scooter model.

Torque Values

Provides standard and specific torque values for various fasteners.

Cables and Harness Routing

Guidance on routing cables and wire harnesses for safety and functionality.

Troubleshooting

Guides to diagnose and resolve common engine starting and performance issues.

Lubrication Points

Illustrates key points requiring lubrication on the scooter.

Service Maintenance Information

General Information

Overview of service maintenance information and specifications.

Periodical Maintenance Schedule

Schedule outlining recommended maintenance intervals and tasks.

Air Cleaner

Procedure for inspecting and cleaning the air cleaner element.

Fuel Lines

Instructions for checking and replacing fuel lines.

Fuel Filter

Guidance on replacing the fuel filter.

Engine Oil Line

Procedure for checking and draining engine oil lines.

Oil Pump Control Cable

Instructions for adjusting the oil pump control cable.

Battery

Information on battery removal, installation, and voltage check.

Tire

Details on tire pressure checks and wear indicators.

Rear Drum Brake Free Play

Procedure for measuring and adjusting rear drum brake free play.

Disc Brake System Hose

Checks for disc brake hose condition and fluid level.

Steering System

Guidance on steering system inspection and adjustment.

Suspension

Inspection procedures for front and rear shock absorbers.

Transmission Oil

Instructions for checking and replacing transmission oil.

Spark Plug

Procedure for checking, measuring gap, and replacing spark plug.

Control Cable Lubrication

Instructions for lubricating throttle and brake control cables.

Driver Belt

Procedure for checking drive belt condition and width.

Ignition Timing

Guidance on checking ignition timing with a timing light.

Throttle Valve Operation

Checks for smooth operation and free play of the throttle valve.

Carburetor Idle Speed Adjustment

Procedure for adjusting carburetor idle speed and emission.

Carbon Removing For Exhaust Pipe & Muffle

Instructions for cleaning carbon deposits from exhaust components.

Cylinder Compression Pressure Test

Procedure for measuring cylinder compression pressure.

Headlight Adjustment

Instructions for adjusting the headlight beam alignment.

Special Tool Manual

Catalog of special tools required for maintenance procedures.

Lubrication System

Lubrication System Diagram

Diagram illustrating the lubrication system components and flow.

Precautions in Operation

Important safety and operational precautions for the lubrication system.

Lubricant

Specifies the recommended lubricant for the lubrication system.

Trouble Shooting

Guides to diagnose and resolve common lubrication system issues.

Oil Pump Removal

Step-by-step procedure for removing the oil pump.

Oil Pump Installation

Step-by-step procedure for installing the oil pump.

Oil Pump/Oil Tube Air Bleeding

Procedure for bleeding air from the oil pump and tube system.

Oil Tank

Instructions for removing and installing the oil tank.

Fuel System

Maintenance Information

Overview of fuel system maintenance and specifications.

Troubleshooting

Guides to diagnose and resolve common fuel system issues.

Throttle Valve

Procedure for removing, inspecting, and installing the throttle valve.

Carburetor Remove

Step-by-step procedure for removing the carburetor.

Auto By-Starter

Inspection and installation procedures for the auto by-starter.

Float/Float Valve/Jet

Procedure for removing, inspecting, and cleaning carburetor float components.

Float Level Inspection

Method for measuring and adjusting the carburetor float level.

Carburetor Installation

Steps for installing the carburetor and related components.

Reed Valve

Procedure for removing and inspecting the reed valve.

Fuel Pump

Procedure for inspecting and removing/installing the fuel pump.

Air Cleaner

Procedure for removing and installing the air cleaner.

Engine Removal

Maintenance Information

Overview of parts requiring engine removal and related torque values.

Engine Removal

Detailed steps for removing the engine from the scooter.

Engine Hanger Bracket

Procedure for removing, disassembling, and assembling the engine hanger bracket.

Engine Installation

Steps for installing the engine and related components.

Cylinder Head/Cylinder/Piston

Maintenance Information

Overview of cylinder head, cylinder, and piston maintenance.

Troubleshooting

Guides to diagnose and resolve issues with compression and piston noise.

Cylinder Head

Procedure for removing, cleaning, inspecting, and installing the cylinder head.

Cylinder Removal

Step-by-step procedure for removing the cylinder.

Piston Removal

Procedure for removing the piston from the cylinder.

Piston Ring Removal

Procedure for removing piston rings.

Piston/Cylinder Installation

Procedure for installing piston rings, piston, and cylinder.

A.C. Generator

Maintenance Information

Overview of A.C. generator maintenance, tools, and resistance values.

Generator Removal

Detailed steps for removing the A.C. generator assembly.

Generator Installation

Steps for installing the A.C. generator assembly.

"V" Type Belt Drive System/Kick-Starter

Maintenance Information

Overview of drive system maintenance, specifications, and troubleshooting.

Left Crankcase Cover

Procedure for removing the left crankcase cover.

Reassembly Of Kick Starter

Steps for reassembling the kick starter mechanism.

Installation Of The Left Crankcase Cover

Procedure for installing the left crankcase cover.

Drive Belt

Procedure for removing, inspecting, and installing the drive belt.

Movable Drive Face

Procedure for removing, inspecting, and installing the movable drive face.

Clutch/Driven Pulley

Procedure for disassembling and inspecting the clutch/driven pulley.

Clutch Block Replacement

Procedure for replacing clutch weights and springs.

Replacement of Driven Pulley Bearing

Procedure for replacing the driven pulley bearing.

Installation of Clutch/Driven Pulley Assembly

Procedure for installing the clutch/driven pulley assembly.

Final Driving Mechanism

Maintenance Information

Overview of final drive mechanism maintenance and specifications.

Disassembly of Final Driving Mechanism

Step-by-step procedure for disassembling the final driving mechanism.

Inspection of Final Driving Mechanism

Inspection procedures for drive shaft, countershaft, and bearings.

Bearing Replacement

Procedure for replacing gearbox bearings.

Re-Assembly of Final Driving Mechanism

Steps for reassembling the final driving mechanism.

Crankcase/Crankshaft

Maintenance Information

Overview of crankcase and crankshaft maintenance and tools.

Crankcase Disassembly

Procedure for disassembling the crankcase.

Crankshaft Removal

Procedure for removing the crankshaft.

Crankshaft Inspection

Methods for inspecting crankshaft clearances and run-out.

Crankcase Installation

Procedure for installing the crankcase and crankshaft.

Body Cover

Body Overview

Diagram showing the location of various body cover components.

Maintenance Information

Guidance on body cover disassembly and re-assembly operations.

Steering Handle Cover

Procedure for removing and installing the steering handle covers.

Front Cover

Procedure for removing and installing the front cover.

Luggage Box

Procedure for removing and installing the luggage box.

Battery Cover Removal / Installation

Procedure for removing and installing the battery cover.

Side Covers

Procedure for removing and installing the side covers.

Center Cover

Procedure for removing and installing the center cover.

Body Cover

Procedure for removing and installing the main body covers.

Front under Spoiler

Procedure for removing and installing the front under spoiler.

Floor Panel

Procedure for removing and installing the floor panel.

Front Inner Box

Procedure for removing and installing the front inner box.

Front Fender

Procedure for removing and installing the front fender.

Rear Fender

Procedure for removing and installing the rear fender.

Rear Inner Fender

Procedure for removing and installing the rear inner fender.

Rear Mudguard

Procedure for removing and installing the rear mudguard.

Under Cover

Procedure for removing and installing the under cover.

Brake System

Disc Brake System

Overview of the disc brake system components.

Rear Drum Brake System

Overview of the rear drum brake system components.

Maintenance Information

General information, specifications, and torque values for brake system.

Troubleshooting

Guides to diagnose and resolve common brake system issues.

Hydraulic Disc Brake

Procedure for servicing the hydraulic disc brake system.

Disc Brake - Air Bleed

Procedure for bleeding air from the disc brake hydraulic system.

Disc Brake - Caliper

Procedure for removing and installing the disc brake caliper.

Brake pad replacement

Procedure for replacing front and rear brake pads.

Brake Disc

Inspection procedure for brake disc wear and deformation.

Disc Brake - Master Cylinder

Procedure for removing and installing the master cylinder.

Rear Drum Brake

Procedure for inspecting and removing brake shoes.

Steering / Front Wheel / Front Cushion

Maintenance Information

Overview of steering, wheel, and cushion maintenance.

Steering Handle

Procedure for removing and installing the steering handle.

Front Wheel

Procedure for removing, inspecting, and replacing front wheel bearings.

Front Cushion

Procedure for removing and installing the front cushion (shock absorber).

Steering Stem

Procedure for removing and installing the steering stem and bearings.

Rear Wheel / Rear Cushion

Maintenance Information

Overview of rear wheel and cushion maintenance.

Rear Wheel

Procedure for removing and inspecting the rear wheel.

Rear Cushion

Procedure for removing and installing the rear cushion.

Electrical Equipment

Maintenance Information

Overview of electrical system maintenance and specifications.

Troubleshooting

Guides to diagnose and resolve common electrical system issues.

Battery

Procedure for battery removal, installation, charging, and testing.

Charging System

Information on charging system inspection and regulator rectifier.

Ignition System

Inspection procedures for the ignition coil and related components.

Starting System

Inspection procedures for the starter relay and motor.

Oil Level Switch

Troubleshooting and replacement procedures for the oil level switch.

Fuel Unit

Procedure for removing, installing, and inspecting the fuel unit.

Switch/Horn

Inspection and replacement procedures for various switches and horn.

Lights

Wiring diagram for all lighting components.

Bulb Replacement

Procedure for replacing headlight and position light bulbs.

Electrical Diagram

Notes

General notes related to the electrical diagram.

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