Syntron Material Handling PowerPulse 225490-A - User Manual

1
Syntron® PowerPulse
TM
(115/230V) WT Control
■■■■■■■■■■■■■■■■■■■■■ INSTALLATION ■ OPERATION ■ MAINTENANCE
Thank you for buying your equipment from SYNTRON. This manual will help you to understand
how your equipment operates and what is required to maintain peak performance. Please read
it thoroughly and keep it on file for reference.
Your satisfaction is important to us, so please direct any comments to our Marketing
Communications department.
Date Purchased: ______________________
Part No.: _____________________________
Serial No.: ____________________________
Factory Order No.: _____________________
INTRODUCTION
The PowerPulse 115/230V WT control regulates the vibration amplitude of feeders and vibrators through phase
control provided by a Silicon Controlled Rectifier (SCR). The printed circuit board (PCB) includes an OFF-ON
line switch, a terminal block, and an SCR assembly for converting alternating current to pulsating direct current.
It also includes a potentiometer for controlling the voltage to the equipment. An intermittent switch (C1/C2)
provides the OFF/ON switching capability typically required when the PowerPulse control is used with a flow
switch or a parts detector.
SAFETY INSTRUCTIONS
Product safety labels must remain highly visible on the equipment. Establish a
regular schedule to check visibility. If safety labels should require replacement,
contact SYNTRON Material Handling, for an additional supply free of charge.
WARNING: These instructions and safety precautions must be followed. There is
a hazard of electrical shock to the operator. NOTE: Local safety codes and
regulations must be considered when installing and/or operating this control.
© 2014 Syntron Material Handling, LLC. All rights reserved. SM0098 090214

Summary

Introduction and Safety

Introduction to PowerPulse WT Control

Manual explains operation and maintenance of Syntron PowerPulse WT Control for peak performance.

Safety Instructions and Warnings

Details safety precautions, visibility of labels, electrical shock hazards, and local code considerations.

Installation, Operation, and Maintenance

Installation Guidelines

Instructions for installing the control, maintaining enclosure integrity, and environmental considerations.

Operational Procedures

Guidance on energizing the equipment, using the potentiometer for vibration control, and securing the control.

Maintenance Requirements

Details cleaning recommendations and the need to disconnect power before performing any maintenance.

Troubleshooting and Wiring

Troubleshooting Common Issues

Lists common problems like no power or no control, with causes and suggested corrections.

Wiring Diagram

Provides a schematic of the Syntron PowerPulse Control PC Board Assy and terminal block connections.

Parts List and Dimensions

Parts List for WT Control

Itemized list of components for 115V/230V WT Control, including descriptions and part numbers.

Mounting Dimensions

Diagram showing the physical dimensions and mounting points for the Syntron PowerPulse WT Control.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The Syntron® PowerPulse (115/230V) WT Control is a device designed to regulate the vibration amplitude of feeders and vibrators. It achieves this through phase control utilizing a Silicon Controlled Rectifier (SCR).

Function Description

The core function of the PowerPulse WT control is to convert alternating current (AC) to pulsating direct current (DC) to drive vibratory equipment. The control includes an OFF-ON line switch for power management, a terminal block for electrical connections, and an SCR assembly for the AC to DC conversion. A potentiometer allows the operator to control the voltage supplied to the equipment, thereby adjusting the vibration amplitude. Turning the knob clockwise increases the amplitude, while turning it counterclockwise decreases it. Additionally, an intermittent switch (C1/C2) provides OFF/ON switching capability, which is often required when the control is integrated with a flow switch or a parts detector.

Important Technical Specifications

• Voltage and Frequency: The control is available in two main configurations: 115V 50/60 Hz or 230V 50 Hz, and 230V 60 Hz. The specific voltage and frequency requirements are indicated on the control nameplate.
• Enclosure Rating: The control is designed to maintain UL TYPE 4X and NEMA 4 rating integrity, ensuring protection against environmental factors.
• Ambient Temperature: The recommended maximum ambient temperature for operation is 105°F (40°C).
• Components: Key components include a Box Control (Part No. 7220-015-A), Top Plate/Label (Part No. 7220-006-001), Knob (Part No. 0118X039), Switch Boot (Part No. 0038X314), and PCB Assemblies tailored for specific voltage/frequency combinations (7220-008-A for 115V 50/60, 230V/50; 7220-008-B for 230V/60). Fuses (6A, Part No. 0174X026) are also included.

Usage Features

• Installation: The control should be installed in a clean, dry, vibration-free location, ideally on a wall, and close to the equipment for easy access and visibility. Maintaining the enclosure's UL TYPE 4X and NEMA 4 rating integrity during installation is crucial. Proper grounding is required, and nonmetallic enclosures necessitate grounding bushings and jumper wires between conduit connections. A customer-supplied safety disconnect switch must be mounted next to the control, and an emergency stop may also be required by local codes.
• Operation: Once installed and all connections are secure, the control is ready for use. The ON position of the switch energizes the equipment, and the potentiometer knob adjusts the vibration amplitude. The control must be kept closed and secured during operation.
• Troubleshooting:
  • No power: Check for open fuses (replace if necessary), loose connections (repair), or a defective PCB (replace). If an intermittent operation is set up, ensure C1 & C2 are closed/connected.
  • No control of power (full capacity or weak hum): This indicates a defective PCB, which should be replaced.
  • Only parts recommended or supplied by Syntron should be used for replacement.

Maintenance Features

• General Maintenance: The primary maintenance requirement is to keep the controller reasonably clean.
• Cleaning: Cleaning should be done with clean, dry air. Do not use a damp cloth or water for cleaning to avoid electrical shock hazards.
• Safety Precautions:
  • Always disconnect the power supply at the safety switch before performing any maintenance.
  • Product safety labels must remain visible and should be replaced if necessary by contacting Syntron Material Handling.
  • Local safety codes and regulations must be considered during installation and operation.
  • There is a hazard of electrical shock to the operator if instructions and safety precautions are not followed.

Syntron Material Handling PowerPulse 225490-A Specifications