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SystemAir VLH 904 - User Manual

SystemAir VLH 904
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VLS/VLC/VLH/VLR
Air Cooled Water Chillers and Heat Pump
Refrigerateurs à Eau et Pompes de Chaleur Refroidies à Air
Luftgekühlte Wasserkühler und Wärmepumpen
Refrigeratori d’Acqua e Pompe di Calore Raffreddati ad Aria
Refrigeradores de Agua y Bombas de Calor Refrigerados por Aire
Installation and maintenance manual
Manuel d’installation et de maintenance
Installations- und Wartungshandbuch
Manuale di installazione e di manutenzione
Manual de instalación y de mantenimiento
English Français Español Deutsch Italiano
137
308 kW
150
336 kW
ISO 9001:2015 certified management system
Part number / Code / Code / Codice / Código: 342603/J
Supersedes / Annule et remplace / Annulliert und ersetzt / Annulla e sostituisce /
Anula y sustituye: 342603/I
Notified Body / Organisme Notifié / Benannte Zertifizierungsstelle / Organismo
Notificato / Organismo Notificado N°. 0425

Table of Contents

Questions and Answers

  • S
    Sarah StewartAug 17, 2025
    What to do if my SystemAir VLH 904 is making excessive noise?
    • A
      Alexander MckeeAug 17, 2025
      Excessive noise in your SystemAir Heat Pump can be caused by several factors: * Vibration of lines: Inspect the clamping brackets and ensure they are secure. * Whistler emitted by the thermostatic expansion valve: Refill the refrigerant. * Check the dehydrating filter. * Noisy compressor: This could indicate seized bearings, requiring compressor replacement. * Ensure that the compressor’s locknuts are tightened.
  • S
    Sandra RileyAug 20, 2025
    What to do if my SystemAir VLH 904 Heat Pump activates the HP alarm and stops?
    • T
      thomashaileyAug 21, 2025
      If your SystemAir Heat Pump activates the HP alarm and stops, consider these potential causes: * Failure of the pressure switch: Check its operation and replace it if it's defective. * The delivery valve is partially closed: Open the valve; if it's faulty, replace it. * Substances with condensable gases in the circuit: Drain the circuit. * The fan of the condenser is stopped: Check the cables and motor. Repair or replace if defective.
  • S
    Steve RobinsonAug 25, 2025
    What to do if my SystemAir VLH 904 activates the LP alarm and stops?
    • H
      Heather KeyAug 25, 2025
      If the LP alarm is activated and the unit stops, it could be due to: * Gas leak: Identify and remove the leak. * Insufficient charge: Refill the refrigerant. * Failure of the pressure switch: Replace the pressure switch.
  • R
    Robert PhillipsAug 27, 2025
    Why is my SystemAir Heat Pump liquid line too hot?
    • J
      Jill HoffmanAug 27, 2025
      If the liquid line in your SystemAir Heat Pump is too hot, it's likely due to insufficient charge. Identify and remove the cause of the loss of charge, then refill the refrigerant.
  • R
    robbinsmelissaAug 30, 2025
    What to do if my SystemAir Heat Pump is frosting on the liquid line?
    • S
      Samuel MeyersAug 30, 2025
      If you notice frosting on the liquid line of your SystemAir Heat Pump, consider these potential causes: * The valve of the liquid line is partially closed: Check that all valves are fully open. * The liquid filter is clogged: Replace the cartridge or the filter.
  • S
    Sabrina WaltersSep 2, 2025
    Why does my SystemAir Heat Pump continue to work without cooling?
    • K
      kellimaynardSep 3, 2025
      If your SystemAir Heat Pump continues to run but isn't cooling, it could be due to: * Insufficient charge of refrigerant: Refill it. * The dehydrating filter is clogged: Replace it.
  • J
    Jerry ReynoldsSep 6, 2025
    Why is there ice on the suction line of my SystemAir VLH 904?
    • C
      Claudia ThompsonSep 6, 2025
      Ice forming on the suction line of your SystemAir Heat Pump can be caused by: * Wrong calibration of overheating: Increase overheating. * Check the charge.
  • C
    Carl GreenSep 9, 2025
    What causes a low oil level in the compressor of my SystemAir VLH 904 Heat Pump?
    • S
      Sara ButlerSep 9, 2025
      A low oil level in the compressor of your SystemAir Heat Pump can be attributed to: * One or more gas or oil leaks in the circuit: Identify and remove the leaks. * Anomaly of the oil heater of the compressor’s base: Check the electric circuit and the resistor of the heater of the motor base, and replace defective components.
  • T
    Tony WallaceNov 13, 2025
    Why are one or both compressors not working in my SystemAir VLH 904?
    • T
      Tyler BlackburnNov 13, 2025
      There are several reasons why one or both compressors in your SystemAir Heat Pump might not be working: * A break in the electric circuit: Check the electric circuit for ground dispersions and short circuits, and inspect the fuses. * Intervention of the HP pressure switch: Reset the pressure switch and the control panel, then restart the appliance. Identify and resolve the cause that triggered the pressure switch. * The fuse of the control circuit is broken: Check for ground dispersions and short circuits and replace the fuses. * Loosened terminals: Check and tighten them. * Halt caused by thermal overload of the electric circuit: Check the operation of check and safety devices. Identify and remove the cause. * Wrong wiring: Check the wiring of check and safety devices. * Th...

Summary

FOREWORD

1.1 Introduction

Overview of the unit's design, features, and applications.

1.2 Warranty

Details on the unit's warranty terms and conditions.

Emergency and Normal Stop Procedures

Procedures for stopping the unit safely.

SAFETY

General Operating Safety Precautions

Essential safety measures for operating the unit.

Residual Risk Safety Precautions

Risks remaining after safety measures are applied.

Maintenance Safety Precautions

Safety guidelines for servicing the unit.

Unit Safety Regulations

Compliance requirements and safety rules for unit operation.

TRANSPORT, LIFTING AND POSITIONING

Delivery Inspection Procedures

Procedures for checking the unit upon delivery.

Safe Lifting and Handling

Safe methods and precautions for lifting the unit.

Unit Storage Guidelines

Guidelines for storing the unit before installation.

INSTALLATION

Unit Installation Site Selection

Requirements for selecting the installation site.

External Hydraulic Circuit

Components and installation of the water circuit.

Power Supply Requirements

Electrical connection requirements and safety.

Electrical Connection Guide

Detailed instructions for wiring the unit.

START-UP

Pre-Start-Up Checks

Essential checks before starting the unit.

Unit Start-Up Procedure

Step-by-step guide for initial unit operation.

Post Start-Up Operation Checks

Monitoring unit performance after start-up.

CONTROL

Chiller Control System Description

Description of the "Chiller Control" system.

Terminal Interface: Display and Keyboard

Interface elements for unit operation and monitoring.

Unit Protection Features

Features protecting the unit and personnel.

GENERAL DESCRIPTION

Compressor Specifications

Details on the hermetic scroll compressors used.

Refrigerant Circuit Details

Description of the unit's two refrigerant circuits.

Evaporator Specifications

Specifications and features of the evaporator.

Air Heat Exchanger Construction

Construction and characteristics of the coils.

TECHNICAL DATA

Water Pressure Drop Data

Water pressure drop data for various components.

General Unit Specifications

General specifications and performance parameters.

Electrical Power and Current Ratings

Electrical ratings and power requirements for models.

Unit Physical Dimensions

Physical size and layout drawings of the units.

MAINTENANCE

Scheduled Maintenance Program

Schedule and procedures for routine servicing.

Refrigerant Charging Procedure

Guidelines for correct refrigerant filling.

Compressor Servicing

Specific maintenance tasks for compressors.

Condenser & Fan Upkeep

Cleaning and upkeep of these components.

TROUBLESHOOTING

SPARE PARTS

Recommended Spare Parts

Recommended replacement parts for the first two years.

Accessing Wiring Diagrams

Location and access information for electrical schematics.

DISMANTLING, DEMOLITION AND SCRAPPING

Dismantling and Scrapping Generalities

Basic principles for dismantling and scrapping.

SystemAir VLH 904 Specifications

General IconGeneral
BrandSystemAir
ModelVLH 904
CategoryHeat Pump
LanguageEnglish

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