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Taarup BIO+ B4000 - User Manual

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Operator’s manual
Bale processor
Model Taarup BIO+ B4000
with options
16655216_EN
Operator`s manual BIO+ processor B4000 English,
issue 07-06, document version 6, programme version 1.04
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Summary

CE Certificate of Conformity

Guarantee

Introduction

Machine Identification

Technical Specifications

Dimensions

Model Descriptions

Regular Specifications

Details the standard features and configurations of the bale processor.

Optional Equipment

Lists optional equipment and features available for the bale processor.

Summary of Operators Instructions

Safety

Tractor Connection and Safety Guards

Connecting the machine to the tractor and ensuring safety guards are fitted correctly.

Hydraulics Safety Precautions

Precautions for dealing with hydraulic systems, including eye protection and gloves.

Drive Safely and Lighting

Safe Driving and Road Transport Lighting

Guidelines for safe driving practices and requirements for road transport lighting.

Supplementary Safety Instructions

Lifting Machine with Crane

Procedures and precautions for safely lifting the machine using a crane.

New Machine Setup and Care

Initial Cleaning and Cylinder Care

Initial cleaning recommendations and cylinder protection against corrosion.

Preparing a New Machine

Packing and Final Assembly

Instructions for unpacking, removing protective materials, and final assembly checks.

Hydraulics and Electronics Setup

Connecting hydraulic and electronic systems for machine operation.

Tractor Requirements

Stretch Film Specifications

Operating the Machine

Connecting Machine to Tractor

Detailed steps for connecting the bale processor to the tractor's drawbar and PTO shaft.

Hydraulics and Control System Connection

Tractor Hydraulic System Configuration

Hydraulic System Operation and Maintenance

Pressurizing Hydraulic Cylinder Circuits

Activating vital hydraulic circuits to ensure correct component positioning before operation.

Clean Hydraulic Oil and Filter Maintenance

Importance of clean hydraulic oil and integrated oil filter maintenance.

Pick-up System Operation and Adjustment

Pick-up Height and Ground Pressure Adjustment

Setting pick-up height and ground pressure for optimal crop intake.

Baffle Plate and Overload Protection

Adjusting baffle plate and understanding pick-up overload protection features.

Crop Cutting System Operation

General System Operation and Protection

Overview of the crop cutting system, blade engagement, and foreign object protection.

OptiCut 14 Blade Adjustment

OptiCut 23 Operation and Blade Engagement

Controlling OptiCut 23 Blades

How to control OptiCut 23 blades, including engagement and disengagement.

Variable Blade Engagement Groups

Engaging different groups of blades for variable cutting lengths on OptiCut.

Conveying Drum Scraper Adjustment

Net Binding System Operation

Installing Net Rolls and General Operation

Installing net rolls, general net binding, and safety warnings.

Net Roll Brake Adjustment

Net Cutting Knife and Binding System Reset

Adjusting the Net Cutting Knife

Checking and adjusting the parallelism of the anvil and cutting bar.

Net Binding System Reset and Belt Tensioning

Resetting the binding system and tensioning the v-belt.

Film Cutter and Prestretcher Positioning

Shear Bolts on Roller Drive

Understanding the function of shear bolts as a safeguard in the roller drive.

Prestretcher Positioning and Film Cutter

Controlling prestretcher positions and overview of the film cutter.

Film Cutter Adjustment Details

Bale Processing Functions

How the Bale Processor Functions

Detailed explanation of the bale processor's working principles and components.

Operation in the Field and Pre-Work Checks

Operational guidelines and checks to perform before starting field work.

Control System Introduction

Operating Modes and Key Functions

Understanding operating modes (Idle, Process, Edit) and key/joystick functions.

Control System Parameter Settings

Parameter Change Procedures

Steps for changing user, dealer, and service function parameters within the control system.

Setting Net Wraps and Film Wraps

Adjusting the number of net and film wraps for bale binding and wrapping.

Control System Operation Sequences

Film Wrapping and Pick-up Operation

Engaging/disengaging film wrapping and operating the pick-up using the control system.

Cutting Knives and Program Activation

Operating cutting knives and activating different operational programs via the control system.

Control System Functions and Knife Engagement

User Functions and Procedure Interruption

Configuring user functions and interrupting operational procedures.

Automatic Cutting Knife Engagement

Setting automatic engagement of cutting knives based on bale chamber fill status.

Advanced Control System Operations

Automatic Pick-up Lifting;Lowering

Configuring automatic pick-up lifting and lowering based on binding status.

Tool Mode Operations and Film Wrap Correction

Operating functions in Tool mode and correcting film wraps after interruption.

Reversing Conveyor Drum

Parking and Out-of-Season Storage

Machine Parking Procedures

Steps for safely parking the machine and securing components.

Out-of-Season Storage Recommendations

Guidelines for thorough cleaning, lubrication, and storage before winter.

The Computerised Control System

Control System Overview and Command Panel

Understanding system modes, command panel functions, and key symbols.

Display Information and Idle Mode

Panel Connection Display Information

Information on power-up, connection errors, and system uploading displays.

Idle Mode Operation

System status and access to functions when the machine is in a safe/stop situation.

User Function Screen Displays

Configuring User Functions

Parameters configurable by the operator, including screen contrast, net wrap, and manual settings.

Specific User Function Settings

Film Break Sensor and Automatic Operations

Configuring film break sensor and automatic cutting knives/pick-up.

Additional User Function Settings

Lubrication, Time, and Volume Settings

Adjusting lubrication intervals, clock, date, beeper volume, and battery voltage.

Process Mode Screen Displays

Error and Warning Codes

Process States and Symbols

Dealer Functions

Dealer Functions Overview and Simulation

Accessing dealer functions, simulation mode, and PTO disengagement settings.

Dealer Parameter Settings

Configuring ring start/stop, repositioning, and speed parameters for dealers.

Dealer Function Settings Continued

Speed Sensor and Top Section Settings

Configuring speed sensors, top section opening angle, and calibration.

Screen Information and Voltage Alarm

Interpreting screen information and setting voltage alarm thresholds.

Dealer Function Tests and Versions

Sensor Input Test and Oilflow Calibration

Testing sensor inputs and calibrating tractor oilflow for optimal performance.

Software Versions and Exiting Dealer Mode

Checking software versions and exiting the dealer function mode.

Service Functions

Service Function Access and PIN Code

Activating service functions and understanding PIN code protection for authorized personnel.

System Configuration Parameters

Setting crop cutting system, sensor timeouts, chamber section, and film cutter parameters.

Service Function Parameters Continued

Ring Parameters and Bale Counters

Adjusting ring start/stop parameters and bale counters.

Other Service Settings

Settings for ring rotation time, bale density, PWM, outputs, and exiting service mode.

PIA Mode Operation

Maintenance

Mechanical Component Maintenance

Procedures for welding, re-tensioning bolts, and chain tensioning on mechanical parts.

Lubrication Guidelines

Cutter Knife Grinding

Blade Changing and Tyre Pressure

Changing Cutter Blades (OC14;OC23)

Procedure for changing cutter blades on OptiCut 14 and OptiCut 23 systems.

Tyre Air Pressure Recommendations

Recommended normal and maximum tyre air pressures for different tyre sizes.

Wear Checks, Cleaning, and Hydraulics Maintenance

Wear Checks and General Cleaning

Inspecting moving parts for wear and cleaning the machine, rollers, and cylinders.

Hydraulics Maintenance Procedures

Procedures for oil filter checks, tractor oil replacement, and hydraulic system ventilation.

Electrics and Electronics Maintenance

Checking controls, wiring, plugs, sockets, and cleaning panels.

Troubleshooting

Spool Valve Overview

Identification and function of spool valves within the hydraulic system.

Troubleshooting Hydraulics and Electrics

Troubleshooting Hydraulic Issues

Diagnosing and resolving problems related to oil flow, oil heating, and contaminated oil.

Troubleshooting Electrical Issues

Identifying and resolving electrical faults related to power supply, cables, connectors, and sensors.

Sensor Position Overview

Notes

Taarup BIO+ B4000 Specifications

General IconGeneral
BrandTaarup
ModelBIO+ B4000
CategoryFarm Equipment
LanguageEnglish

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