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Tadano TM-2000-1 - User Manual

Tadano TM-2000-1
194 pages
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Publication No. TM-2000-1/S1(U)-1E
01
Boom Truck
TM-2000-
1
Applicable Serial No. EX0069
Model
Service Manual
TM-2000-1/S1(U)-1E
2006
PRINTED IN JAPAN
0609 K

Table of Contents

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Summary

Safety Guidelines and Warnings

Hazard Definitions (DANGER, WARNING, CAUTION)

Defines hazard levels like DANGER, WARNING, and CAUTION for user safety.

Fundamental Safety Cautions

General Working Precautions

General advice for safe operation, maintenance, and handling.

Foreword and Manual Usage

Applicable Unit Identification

Explains how to identify the specific machine model and its applicable units.

Separate Service Manual Reference

Refers to additional service manuals required for comprehensive understanding.

System Group Index

System Group Overview

Provides an index of major system groups, from Hydraulic to System Diagrams.

Table of Contents

Hydraulic Pressure Generating System Overview

Details components and procedures for the hydraulic power generation system.

Outrigger System Components

Lists components and procedures related to the outrigger system.

Hydraulic Power Generating System Details

Manual Control Valve (Multi-function)

Explains the manual control valve for various boom functions.

Hydraulic Pump and Valves

Details the hydraulic pump and associated valves like sequence and solenoid valves.

Outrigger System Components and Procedures

Jack Cylinder Details

Covers jack cylinders for front, rear, and outrigger systems.

Check Valves and Pressure Sensors

Details pilot check valves and pressure sensors for outrigger operation.

Swing System Components

Hydraulic Motor and Speed Reducer

Explains the hydraulic motor and speed reducer for the swing system.

Swing Bearing Installation

Provides notes and procedures for installing the swing bearing.

Boom Elevating System Components

Boom Elevating Cylinder Structure

Details the structure and parts of the boom elevating cylinder.

Counterbalance Valve (Elevating)

Explains the counterbalance valve for the boom elevating system.

Winch System Components

Winch Assembly and Components

Covers the winch assembly, structure, and parts.

Hydraulic Motor and Counterbalance Valve (Winch)

Details the hydraulic motor and counterbalance valve for the winch.

Boom Telescoping System Overview

General Description of Telescoping System

Provides a general overview of the boom telescoping system's functions.

Boom (Five-section boom) Structure

Describes the structure of the five-section boom assembly.

Safety System Components and Operation

AMA (Load Moment Indicator) System

Covers the AMA system, its functions, adjustments, and error codes.

Boom Length;Angle Detector System

Details the boom length/angle detector, its disassembly, and replacement.

Boom Length;Angle Detector System

Detector Construction and Functionality

Explains how the boom length/angle detector works and its main parts.

Detector Disassembly and Reassembly

Details procedures for disassembling and reassembling the cord and drum assembly.

Outrigger Extension Detector System

Detector Check and Adjustment Procedures

Covers checking and adjusting the outrigger extension detector switches.

Remote Control System Overview

Radio-control System Configurations

Describes the components and configurations of the radio-control system.

Radio-control Valve and Accelerator Cylinder

Details the radio-control valve and accelerator cylinder used in the system.

Radio-control System Safety Functions

Auto Power-Off and Switch Failure Detection

Explains auto power-off and switch failure detection features for safety.

Radio-control Valve Details

Radio-control Valve Hydraulic Circuit

Shows the hydraulic circuit diagram for the radio-control valve.

Radio-control Valve Electric Circuit

Presents the electric circuit diagram for the radio-control valve.

Emergency Measures for Radio-Control System

Troubleshooting Radio-Control Operation Issues

Provides guidance on handling transmitter LED flashes and control unit error numbers.

Troubleshooting Guide for Radio Control

Common Radio-Control System Problems and Solutions

Lists common issues like power LED problems, battery exhaustion, and crane stopping, with solutions.

Technical Data, Adjustments, and Checks

Hydraulic Pressure Setting Tables

Provides pressure setting tables for manual control valves across different systems.

Hydraulic Unit Specifications

Lists specifications for hydraulic units like swing motors and winch motors.

Service Data for Hydraulic Systems

Manual Control Valve Pressure Settings

Details pressure settings for manual control valves in various boom and winch operations.

System Diagrams Overview

Hydraulic Circuit Diagrams

Provides hydraulic circuit diagrams for different specifications and control types.

Electric Circuit Diagrams

Offers electric circuit diagrams for various specifications and rotation types.

Hydraulic Parts Location Guide

Hydraulic Parts Location on Frame

Shows the placement of hydraulic parts on the main frame of the machine.

Hydraulic Parts Location on Boom (Swing)

Illustrates hydraulic part locations on the boom for non-continuous and continuous swing.

Electrical Parts Location Guide

Electrical Parts Location on Boom

Details the location of electrical components on the boom assembly, including switches and lamps.

Electrical Parts Location on Post and Boom-point

Shows electrical part locations at the post and boom-point for different rotation specifications.

Electrical Parts and Detector Adjustment

Electrical Parts Location on Frame

Illustrates electrical parts and adjustment procedures for outrigger extension detectors on the frame.

Harness Diagrams and Connections

Harness for Post and Boom-point

Provides wiring diagrams for harnesses connecting the post and boom-point components.

Summary

Safety Guidelines and Warnings

Hazard Definitions (DANGER, WARNING, CAUTION)

Defines hazard levels like DANGER, WARNING, and CAUTION for user safety.

Fundamental Safety Cautions

General Working Precautions

General advice for safe operation, maintenance, and handling.

Foreword and Manual Usage

Applicable Unit Identification

Explains how to identify the specific machine model and its applicable units.

Separate Service Manual Reference

Refers to additional service manuals required for comprehensive understanding.

System Group Index

System Group Overview

Provides an index of major system groups, from Hydraulic to System Diagrams.

Table of Contents

Hydraulic Pressure Generating System Overview

Details components and procedures for the hydraulic power generation system.

Outrigger System Components

Lists components and procedures related to the outrigger system.

Hydraulic Power Generating System Details

Manual Control Valve (Multi-function)

Explains the manual control valve for various boom functions.

Hydraulic Pump and Valves

Details the hydraulic pump and associated valves like sequence and solenoid valves.

Outrigger System Components and Procedures

Jack Cylinder Details

Covers jack cylinders for front, rear, and outrigger systems.

Check Valves and Pressure Sensors

Details pilot check valves and pressure sensors for outrigger operation.

Swing System Components

Hydraulic Motor and Speed Reducer

Explains the hydraulic motor and speed reducer for the swing system.

Swing Bearing Installation

Provides notes and procedures for installing the swing bearing.

Boom Elevating System Components

Boom Elevating Cylinder Structure

Details the structure and parts of the boom elevating cylinder.

Counterbalance Valve (Elevating)

Explains the counterbalance valve for the boom elevating system.

Winch System Components

Winch Assembly and Components

Covers the winch assembly, structure, and parts.

Hydraulic Motor and Counterbalance Valve (Winch)

Details the hydraulic motor and counterbalance valve for the winch.

Boom Telescoping System Overview

General Description of Telescoping System

Provides a general overview of the boom telescoping system's functions.

Boom (Five-section boom) Structure

Describes the structure of the five-section boom assembly.

Safety System Components and Operation

AMA (Load Moment Indicator) System

Covers the AMA system, its functions, adjustments, and error codes.

Boom Length;Angle Detector System

Details the boom length/angle detector, its disassembly, and replacement.

Boom Length;Angle Detector System

Detector Construction and Functionality

Explains how the boom length/angle detector works and its main parts.

Detector Disassembly and Reassembly

Details procedures for disassembling and reassembling the cord and drum assembly.

Outrigger Extension Detector System

Detector Check and Adjustment Procedures

Covers checking and adjusting the outrigger extension detector switches.

Remote Control System Overview

Radio-control System Configurations

Describes the components and configurations of the radio-control system.

Radio-control Valve and Accelerator Cylinder

Details the radio-control valve and accelerator cylinder used in the system.

Radio-control System Safety Functions

Auto Power-Off and Switch Failure Detection

Explains auto power-off and switch failure detection features for safety.

Radio-control Valve Details

Radio-control Valve Hydraulic Circuit

Shows the hydraulic circuit diagram for the radio-control valve.

Radio-control Valve Electric Circuit

Presents the electric circuit diagram for the radio-control valve.

Emergency Measures for Radio-Control System

Troubleshooting Radio-Control Operation Issues

Provides guidance on handling transmitter LED flashes and control unit error numbers.

Troubleshooting Guide for Radio Control

Common Radio-Control System Problems and Solutions

Lists common issues like power LED problems, battery exhaustion, and crane stopping, with solutions.

Technical Data, Adjustments, and Checks

Hydraulic Pressure Setting Tables

Provides pressure setting tables for manual control valves across different systems.

Hydraulic Unit Specifications

Lists specifications for hydraulic units like swing motors and winch motors.

Service Data for Hydraulic Systems

Manual Control Valve Pressure Settings

Details pressure settings for manual control valves in various boom and winch operations.

System Diagrams Overview

Hydraulic Circuit Diagrams

Provides hydraulic circuit diagrams for different specifications and control types.

Electric Circuit Diagrams

Offers electric circuit diagrams for various specifications and rotation types.

Hydraulic Parts Location Guide

Hydraulic Parts Location on Frame

Shows the placement of hydraulic parts on the main frame of the machine.

Hydraulic Parts Location on Boom (Swing)

Illustrates hydraulic part locations on the boom for non-continuous and continuous swing.

Electrical Parts Location Guide

Electrical Parts Location on Boom

Details the location of electrical components on the boom assembly, including switches and lamps.

Electrical Parts Location on Post and Boom-point

Shows electrical part locations at the post and boom-point for different rotation specifications.

Electrical Parts and Detector Adjustment

Electrical Parts Location on Frame

Illustrates electrical parts and adjustment procedures for outrigger extension detectors on the frame.

Harness Diagrams and Connections

Harness for Post and Boom-point

Provides wiring diagrams for harnesses connecting the post and boom-point components.

Tadano TM-2000-1 Specifications

General IconGeneral
BrandTadano
ModelTM-2000-1
CategoryLifting Systems
LanguageEnglish