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Tappan TMV151FBA User Manual

Tappan TMV151FBA
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ELECTROLUX HOME PRODUCTS NORTH AMERICA
OVER-RANGE MICROWAVE OVEN
SERVICE MANUAL
MODEL - TMV151FBA
& TMV151FSA
! ATTENTION !
This service manual is intended for use by persons having electrical and mechanical training
and a level of knowledge of these subjects generally considered acceptable in the appliance
repair trade. Electrolux Home Products cannot be responsible, nor assume any liability, for
injury or damage of any kind arising from the use of this manual.
P/N 316439251
Publication # 5995496154
July 2007
OVEN SPECIFICATIONS
Power Supply 120 VAC, 60 Hz
Input Power 1,650 W
Cooking Power 1,000 W
(IEC 60705 Standard)
Frequency 2,450 MHz
Outer Dimensions (WxHxD) 29
7
8 ” x 16 ½” x 15”
Cavity Volume 1.5 Cu. Ft.
Net Weight 45.4 lbs.

Table of Contents

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Tappan TMV151FBA Specifications

General IconGeneral
BrandTappan
ModelTMV151FBA
CategoryMicrowave Oven
LanguageEnglish

Summary

Electrolux Over-Range Microwave Oven Service Manual

Oven Specifications Overview

Details key electrical and physical specifications for the microwave oven, including power, frequency, and dimensions.

Microwave Energy Exposure Precautions

General Safety Checks Before Servicing

Essential safety checks including interlock, door closing, and component integrity before activating the microwave.

Component Integrity and Alignment Checks

Procedures for ensuring proper alignment and integrity of critical microwave generation and transmission systems.

Microwave Leakage Testing Requirement

Mandates microwave leakage checks to ensure compliance with federal standards prior to releasing the oven.

Detailed Safety Precautions for Servicing

Repair Compliance and Emission Checks

Emphasizes adherence to manual procedures, Federal Standard 21 CFR, and performing emission checks.

User Instruction and Leakage Notification

Guidelines for instructing users on unsafe operation and notifying service centers about leakage exceeding limits.

Protective Devices and Grounding

Importance of restoring protective devices, ensuring proper grounding, and using correct AC power cords.

High Voltage and ESD Precautions

Warnings against defeating interlocks, handling static-sensitive devices, and connecting test instruments safely.

Special High Voltage Precautions

High Voltage Warning and Capacitor Discharge

Warning against measuring high voltages and mandatory discharge of the high-voltage capacitor before servicing.

High Voltage Circuit Dangers

Extreme danger of working on energized high voltage circuits and prohibition of voltage measurement.

Serviceman Safety Practices

Reminds servicemen to remove watches and avoid touching wiring with uninsulated tools.

Microwave Oven Accessories

Included Accessory Parts List

Lists essential accessories like glass tray, roller guide ring, coupler, hardware kit, and filters.

Control Panel Functions and Layout

Keypad and Function Buttons

Identifies buttons for cooking modes, cooking time, power levels, and special functions like clock and timer.

Microwave Oven External Features

Oven Components Identification

Labels external parts of the microwave oven, including door, window, handle, control panel, and grille.

External Dimensions and Views

Provides overall dimensions and visual representations of the oven's exterior design.

Microwave Oven Installation Guide

Bracket Assembly Mounting

Details the process of mounting the bracket assembly to the wall for supporting the oven.

Mounting Surface Requirements

Specifies the load-bearing capacity and cabinet arrangement requirements for safe installation.

Vent Blower and Lighting Features

Explains the vent blower's function and user-replaceable cooktop and oven lights.

Grease Filters for Cooktop Safety

Describes the purpose and maintenance of reusable grease filters to protect the microwave from cooktop flames.

Installation Procedures and Component Removal

Charcoal Filter and Grille Removal

Instructions for removing the charcoal filter and the top grille for access to internal components.

Automatic Fan Operation

Explains the automatic fan's function for heat protection and its operating behavior.

Oven Removal from Wall (2 People)

Step-by-step guide for safely removing the microwave oven from its wall mounting, requiring two people.

Component Replacement Procedures

High Voltage Transformer Replacement

Steps for safely removing and replacing the high voltage transformer, including capacitor discharge.

Magnetron Replacement Steps

Detailed instructions for replacing the magnetron, emphasizing careful handling and gasket placement.

RF Anode Gasket and Leakage Test

Crucial reminder to ensure the RF anode gasket is in place and to perform a microwave leakage test after replacement.

Door Assembly Replacement Details

Removal of Door Components C and E

Specific procedures for removing different parts of the door assembly, such as Door "C" and Door "E".

Key Door and Spring Removal

Instructions on how to remove the key door and its associated spring from the door assembly.

Reassembly and Component Servicing

Door Reassembly and Leakage Test

Guidelines for reassembling the door correctly and performing a microwave leakage test to prevent leaks.

Fuse Replacement and Related Switches

Steps for replacing the fuse and identifies related switches that may need replacement if the fuse blows.

Drive Motor Replacement Procedure

Instructions for replacing the turntable drive motor, including coupler reattachment and wiring connections.

Stirrer Motor and Stirrer Removal

Stirrer Motor Replacement Steps

Detailed instructions for removing and replacing the stirrer motor assembly, including disconnecting wires and screws.

Stirrer and Wave Guide Removal

Procedure for accessing and removing the stirrer and its cover from the wave guide assembly.

Control Circuit Board and Display Servicing

Control Box and PCB Assembly Removal

Steps for removing the control box and the Printed Circuit Board (PCB) assembly, including connector handling.

Window Display and Membrane Panel Replacement

Guidance on replacing the window display and membrane keypad, including tips for careful removal and installation.

Electrical Component Testing and Alignment

High Voltage Transformer Resistance Checks

Procedures and expected resistance values for testing the high voltage transformer's primary and secondary windings.

Low Voltage Transformer Continuity Test

Method for testing the low voltage transformer's continuity and checking its resistor readings.

Magnetron Continuity and Case Resistance

Steps to check magnetron filament continuity and resistance to the case for diagnosing faults.

High Voltage Capacitor Testing

How to test the high voltage capacitor's continuity and resistance for shorts or opens.

Diode, Relay Testing and Switch Adjustments

High Voltage Diode Resistance Measurement

Instructions for measuring the front-to-back resistance of the high voltage diode.

Main and Power Control Relay Checks

Procedures for testing the main and power control relays, including checking continuity after operation.

Interlock and Door Switch Adjustment

Detailed steps for adjusting primary, door sensing, and monitor switches, including gap confirmation.

Vent Exhaust Blower Motor Servicing

Testing the Blower Run Capacitor

Procedure for testing the run capacitor of the vent blower motor using an analog meter.

Testing Blower Motor Windings

Steps to check the continuity of the blower motor windings for proper operation.

Vent Blower Motor Removal

Instructions for removing the vent blower motor assembly from the oven.

Thermal Cutout (TCO) Functions and Replacement

Oven Thermal Cutout (Flame Sensor)

Details the location and non-resettable nature of the oven cavity thermal cutout.

Hood Thermal Cutout and Removal

Explains the hood thermal cutout's role in protecting controls and provides removal steps.

Additional Thermal Cutout Procedures

Bottom Thermal Cutout Function and Removal

Describes the bottom thermal cutout's safety function during fires and its removal process.

Magnetron Thermal Cutout Operation

Explains the magnetron thermal cutout's purpose in preventing magnetron damage and its reset mechanism.

Microwave Performance Testing

Magnetron Output Power Measurement

Detailed procedure for measuring magnetron output power using a water temperature rise test.

Microwave Heat Distribution Analysis

Method for checking heat distribution evenness using multiple water samples at different oven locations.

Microwave Energy Leakage Measurement

Procedure for Microwave Leakage Measurement

Step-by-step guide for measuring microwave energy leakage using a survey meter and water load.

Measurement Notes and Allowable Limits

Important notes on measurement techniques, probe handling, and the maximum allowable leakage limits.

Leakage Record Keeping and Meter Calibration

Guidelines for recording leakage test results and the requirement for annual survey meter calibration.

Troubleshooting Electrical Malfunctions

Oven Dead: No Display or Operation

Identifies causes and corrections for the oven not powering on or displaying any activity.

Oven Fails to Accept Key Input

Lists potential causes and solutions when the control panel does not respond to input.

Troubleshooting Operation Issues

Timer Starts But No Microwave Oscillation

Addresses issues where the timer runs but the microwave function does not activate.

Oven Programmed But Timer Won't Start

Troubleshooting steps for when the oven cannot initiate a timed cooking cycle.

Low Microwave Output and Fan Motor Issues

Diagnoses problems related to low cooking power, fan motor operation, and oven non-responsiveness.

Troubleshooting Noise, Mechanical, and Error Codes

Resolving Buzzing Noise and Turntable Issues

Provides solutions for loud buzzing noises and the turntable motor not rotating correctly.

Addressing Sparks, Uneven Cooking, and Oven Beeps

Offers guidance on common problems like sparks, uneven cooking, and unexpected beeping sounds.

Error Code Reference

Lists specific error codes and their meanings for diagnosing faults.

Exploded Views of Oven Components

Main Parts Exploded Diagram

Illustrates the main internal and external parts of the microwave oven in an exploded view.

Door and Control Part Diagram

Shows an exploded view specifically detailing the door and control panel components.

Main Parts Identification and Listing

List of Major Oven Components (1-48)

Catalog of key parts from item 1 to 48, including descriptions and quantities for service.

Detailed Parts Listing (49-100)

Sub-Assembly and Component Parts (49-100)

Continues the parts list, covering sub-assemblies and components from item number 49 to 100.

Component Parts Listing (101-150)

Additional Oven Components and Assemblies (101-150)

Lists further parts and assemblies from item 101 to 150, essential for repair and maintenance.

Final Parts Listing (152-160)

Grille and Related Parts (152-160)

Lists the remaining parts from item 152 to 160, focusing on grilles and associated components.

Main Circuit Schematic Diagrams

Power Supply and Control Circuitry

Illustrates the power supply, control logic, and component interconnections in the main circuit.

Electrical Components Parts List

Power Supply and Relay Components

Lists electrical parts related to power supply, relays, connectors, and displays with specifications.

Semiconductor and Passive Components

Details semiconductor devices like diodes and ICs, along with passive components like capacitors and resistors.

Detailed Electrical Parts Specification

Digital Transistors and Carbon Resistors

Lists digital transistors, carbon resistors, and other passive components with their specifications.

Capacitors, Thermistors, and PCBs

Details various types of capacitors, thermistors, ceramic resonators, and PCB part numbers.

Detailed Schematic Diagrams

Power, Vent, and Lamp Circuitry

Depicts the power, vent motor, and lamp circuits, including thermal cutouts and relays.

High Voltage and Magnetron Circuitry

Illustrates the high voltage transformer, magnetron, capacitor, and diode connections.

Oven Wiring Diagram and Harness Leads

Wiring Harness and Component Connections

Visualizes the wiring harness connections for motors, switches, lamps, and filters, indicating wire colors.

Customer Inquiry Case Studies

Oven Air Evacuation and Automatic Operation Issues

Addresses customer queries regarding oven venting and unexpected automatic operation.

Heating, Grounding, and Turntable Problems

Provides solutions for heating inconsistencies, grounding issues, and turntable rotation anomalies.

Troubleshooting Common Customer Issues

Popping Sounds, Smells, and Error Codes

Offers explanations and remedies for popping sounds during cooking, oven odors, and error code interpretations.

Accessory Purchase and Display Issues

Guides on purchasing accessories and resolving issues with the display screen, such as power saving activation.

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