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Details common engine problems, their causes, and recommended corrections for various issues.
Procedures for replacing the fuel/water separator and fuel filter.
Inspection of wiring harnesses, battery cables, and connections for wear.
Troubleshooting steps for abnormal charging system operation, including voltage checks.
Actions to take for specific TICS fault codes, including consulting the factory.
Overview of how to access and use measure groups for diagnostics and data retrieval.
Procedures for adjusting valve current settings for tilt and hoist functions.
Steps to adjust the truck's maximum allowed ground speed via the TICS display.
Daily procedure to check transmission oil level at normal operating temperature.
Procedures for changing the transmission oil filter periodically.
Troubleshooting steps for electrical, mechanical, and hydraulic issues.
Procedures for selecting shift modes (Auto, Manual, Locked) via TICS display.
Procedures for selecting Automatic or Operator Controlled mode for the forward alarm.
Procedures for checking and changing oil in the differential.
Common problems and corrections for drive axles, including noise and overheating.
Steps to bleed the wet disc brake system to remove air.
Troubleshooting for weak service brakes, brakes not releasing, and parking brake issues.
Problems and solutions related to brake overheating and low cooling fluid flow.
Reference to troubleshooting charts for steering system issues.
Common problems and solutions for the air conditioning/heater unit.
Common problems and corrections for the heating system.
Procedures to set hydraulic pressures for steering, lift, tilt, and accessory systems.
Troubleshooting common steering and brake problems.
Common problems related to cracks in welds and fork positioner usage.
OSHA requirements for inspecting structural weldments for fatigue cracks.
How fatigue cracks grow and are detected, and the need for immediate repair.
Procedures for inspecting, repairing, and testing forks, including load testing.
Procedures for inspecting, maintaining, and replacing leaf chains.
Safety precautions and procedures to follow when welding on the truck structure.
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General