EasyManua.ls Logo

Taylor TX360L User Manual

Taylor TX360L
320 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Maintenance ManualMaintenance Manual
TX180S360LTX180S360L
TXH300L, TXH350L, TXH400LTXH300L, TXH350L, TXH400L
TXB180S – 300LTXB180S – 300L
https://www.forkliftpdfmanuals.com/
Question and Answer IconNeed help?

Do you have a question about the Taylor TX360L and is the answer not in the manual?

Taylor TX360L Specifications

General IconGeneral
BrandTaylor
ModelTX360L
CategoryForklifts
LanguageEnglish

Summary

Safety First

Important Safety Instructions

Key safety rules for operating and maintaining the lift truck.

Section 1 Engine

Changing The Oil and Filter Element

Steps for replacing engine oil and filter element according to maintenance intervals.

Engine Troubleshooting

Section 2 Fuel System

Changing The Fuel Filters

Procedures for replacing the fuel/water separator and fuel filter.

Section 3 Air Intake System

Section 4 Exhaust System

Section 5 Cooling System

Servicing The Cooling System

General procedures for inspecting and maintaining the cooling system.

Draining / Flushing The Cooling System

Procedures for draining and flushing the cooling system.

Section 6 Electrical System

Electrical Maintenance

Guidelines for inspecting and maintaining wiring, cables, and connections.

Component Troubleshooting

Alternator

Troubleshooting procedures for the alternator's charging system operation.

TICS Module

Suggested Actions For Specific Fault Codes

Recommended steps for addressing specific TICS module fault codes.

Measure Groups

Measure Group - Engine Fault Code

Displays engine fault codes and their status.

Engine Fault Code Measure Group

Continues displaying engine fault codes and their status.

Valve Current Setting Adjustments

Lift / Tilt Adjust Group Screen

Adjusting settings for lift and tilt hydraulic functions.

Lift (Min Setting) Screen

Calibrating the minimum current for the lift valve during lifting.

Lift (Max Setting) Screen

Calibrating the maximum current for the lift valve.

Percent Ground Speed Allowed Setting Procedure

Resetting The Service Timer

Maintenance Timer Reset Screen

Screen for resetting the maintenance timer using a PIN code.

Section 9 Transmission

Transmission Oil Filter Replacement

Procedures for replacing the transmission oil filter.

Changing The Transmission Oil

Procedures for changing the transmission oil periodically.

Transmission Troubleshooting

Low clutch pressure

Troubleshooting low clutch pressure issues in the transmission.

Low converter charging pump output

Diagnosing and resolving issues with low converter charging pump output.

Overheating

Troubleshooting transmission overheating issues.

Lack of power

Diagnosing and resolving transmission power loss.

No Forward

Troubleshooting issues with the forward drive function.

No Forward or Reverse

Diagnosing and resolving problems with forward or reverse drive.

9C-Transmission Controls

Transmission Shift Mode Selection

Procedures for selecting transmission shift modes via the TICS display.

APC Module

Speed Sensor Test

Testing the speed sensor signals and frequencies.

APC Module Harness Connector Pin and Wire Assignments

APC Error Codes and Descriptions

Section 14 Drive Axles

Changing The Oil

Procedures for changing the oil in the drive axle differential and planetary hubs.

Drive Axle Troubleshooting

Differential overheats

Troubleshooting causes and corrections for differential overheating.

Loss of oil out of the differential

Diagnosing and resolving differential oil loss issues.

Section 15 Brake Control System

Parking Brake Adjustment

Procedures for adjusting the parking brake.

Wet Disc Brake Bleeding

Procedures for bleeding the wet disc brake system.

Brake Control System Troubleshooting

Brakes will not release

Diagnosing and resolving issues where brakes fail to release.

Parking brake does not apply

Troubleshooting why the parking brake fails to engage.

Wet Disc Brakes Cooling System Troubleshooting

Brakes Overheat

Troubleshooting causes and corrections for brake overheating.

Low Cooling Fluid Flow

Diagnosing and resolving issues with low cooling fluid flow.

Section 16 Steering System

Steering System Troubleshooting

Refers to the Hydraulic System Troubleshooting chart.

Section 17 Tires and Wheels

Torquing Procedure

Procedures for torquing wheel nuts, including run-in period.

Chassis Troubleshooting

Section 20 Cab

Troubleshooting

Common issues related to cab structure and leaks.

Section 20A Air Conditioning System

Cleaning and / or Changing The Air Conditioner / Heater Unit Filters

Procedures for cleaning or replacing air conditioner/heater filters.

Air Conditioner / Heater Unit Troubleshooting

1. Air conditioning unit does not power up

Troubleshooting steps when the AC unit has no power.

2. Fan blows limited or no cold air

Diagnosing issues with limited or no cold air from the fan.

4. Fan blow no heated air

Diagnosing why the fan is not blowing heated air.

Section 20H Heating System

Cleaning and / or Changing The Heater / Defroster Unit Filter

Procedures for cleaning or replacing heater/defroster unit filters.

Heating System Troubleshooting

1. Heater / defroster fan is not turning

Troubleshooting steps when the heater/defroster fan is not operational.

2. Heater / defroster fan is turning, but no warm air is present

Diagnosing why there is no warm air despite the fan working.

Section 22 Hydraulic System

Pilot Filter Replacement

Procedures for replacing the pilot filter in the hydraulic system.

Servicing The Hydraulic System

Guidelines for checking hydraulic functions daily.

Hydraulic Return Filter Replacement

Procedures for replacing the hydraulic return filter.

Changing The Hydraulic Fluid

Procedures for changing the hydraulic fluid.

Opening The Manual Lowering Valve

Steps to open the manual lowering valve.

Closing The Manual Lowering Valve

Steps to close and lock the manual lowering valve.

Setting Hydraulic Pressures

Procedures for setting hydraulic pressures for the steering system.

Steering

Procedures for setting hydraulic pressures for the steering system.

Lift and Tilt Back (RV1)

Procedures for setting hydraulic pressures for lift/tilt functions.

Hydraulic System Troubleshooting

Troubleshooting common hydraulic system problems.

Troubleshooting Common Steering Problems

Diagnosing and resolving common steering system issues.

Troubleshooting Common Brake Problems

Troubleshooting common brake system problems.

No Lift / Lower / Tilt in / Tilt out

Troubleshooting issues with lift, lower, tilt in/out functions.

Slow or No Lift / Lower

Diagnosing and resolving slow or no lift/lower operations.

Slow or No Tilt Out

Diagnosing and resolving slow or no tilt out operations.

Slow or No Tilt Out (continued)

Continues troubleshooting slow or no tilt out operations.

No or slow steering

Diagnosing and resolving issues with slow or no steering response.

No or slow steering (continued)

Continues troubleshooting slow or no steering response.

No or weak service brakes

Troubleshooting causes and corrections for weak or absent service brakes.

No or weak service brakes (continued)

Continues troubleshooting weak or absent service brakes.

Section 27 ULTRA-VU Mast Assembly

Troubleshooting

Cracks in welds

Procedures for addressing cracks found in carriage welds.

Section 28 Carriage

Structural Inspection, Reporting, and Repair Procedure

Procedures for inspecting, reporting, and repairing structural weldments on the carriage.

SIRR Structural Inspection, Reporting, And Repair

Structural Inspection and Reporting Procedure

Detailed procedure for structural inspection and reporting of fatigue cracks.

Inspection for Fatigue Cracks

Guidelines for identifying and inspecting fatigue cracks in weldments.

Fork Inspection, Repair, and Testing

Leaf Chain Care, Maintenance, and Replacement

Torque Chart - Nuts and Bolts

Related product manuals