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TDI UltraFLEX HD - User Manual

TDI UltraFLEX HD
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TRANSISTOR DEVICES, INC
UltraFLEX HD User Manual
708401 Rev B

Table of Contents

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Summary

1.0 System Overview

1.1 AC Input Warnings

Warning about high touch current and the necessity of earth connection.

1.2 AC Input Ratings

Details the input voltage, frequency, and current ratings for the PDU.

1.3 Mounting Equipment

Explains the installation requirements and weight of the PDU.

1.4 AC Input

Describes the required AC input specifications and safety procedures.

1.5 AC Outputs

Details the AC output connections and their corresponding breakers.

1.6 DC Connections

Explains the DC output and fan power connections.

1.7 EMO Loop

Explains the EMO loop functionality and connector usage for safety shutdown.

1.8 SMC Connection J72

Describes the SMC connector and its pinout for system control.

1.9 External Indicators Connection J71

Details the external indicator connector and its pinout for status signals.

1.0 System Overview

1.1 AC Input Warnings

Warning about high touch current and the necessity of earth connection.

1.2 AC Input Ratings

Specifies system input voltage, frequency, current, and ambient operating conditions.

1.3 Mounting Equipment

Explains the installation requirements and weight of the PDU.

1.4 AC Input

Describes the required 3-phase AC input and safety precautions for wiring.

1.5 AC Outputs

Lists AC output connectors, their circuit breakers, and ratings.

1.6 DC Connections

Explains the DC output and fan power connections.

1.7 EMO Loop

Explains the EMO loop for emergency shutdown and its connectors.

1.8 SMC Connection J72

Provides pinout details for the SMC interface connector J72.

1.9 External Indicators Connection J71

Details the pinout for the external indicator connector J71.

2.0 System Start-up

2.1 System turn-on

Step-by-step procedure for turning on the system.

2.1.1 EMO breaker CB2

Instructions for turning on the EMO breaker CB2 for system initialization.

2.1.2 Energize AC input

Procedure to energize the AC input and check the AC Available LED status.

2.1.3 Input breaker CB1

Steps to turn on the AC input breaker CB1 and check the Main Power On LED.

2.1.4 AC Loads

Procedure for connecting and turning on AC loads via the load breakers.

2.1.5 Fan breaker CB10

Instructions to turn on the fan breaker CB10 for fan power.

2.1.6 48 V Power Supply AC input breaker CB9

Steps to turn on the power supply AC input breaker CB9.

2.1.7 48 V DC bus turn-on

Procedure for enabling the 48V DC bus via the SMC controller.

2.2 System Functionality

Readiness check for system testing after operational setup.

3.0 User Manual

3.1 System Overview

Provides an overview of PDU functionality, specifications, and connector pinouts.

3.2 AC Input

Details the AC input configuration, voltage, and frequency.

3.3 EMO supply

Describes the 24V EMO supply and its protection breaker.

3.4 AC Input breaker

Explains the 3-phase AC input breaker and its UVR functionality.

3.5 AC Distribution

Details the AC distribution on the front panel and load balancing.

3.6 Grounding

Explains facility, frame, and DC grounding connections.

3.7 DC Distribution

Details the 48V DC output and fan power distribution.

3.8 EMO loop

Explains the EMO loop mechanism for shutting down the PDU and lists EMO connectors.

3.9 Monitor & Control

Details how monitoring and control are achieved via the interface PCB.

3.2 AC Input

3.2.1 Voltage

Specifies the operating voltage range for the power supply and AC input.

3.2.2 Frequency

Details the acceptable frequency range for the AC input.

3.4 AC Input breaker

3.4.1 Lock Out Feature

Describes the lockout feature for securing the AC input breaker.

3.5 AC Distribution

3.5.1 AC connectors

Lists specifications for AC distribution connectors.

3.5.2 AC outlet J52;J53

Details the 115VAC output of AC outlets J52/J53.

3.5.3 J59 Pinout

Provides pinout details for the CDU connector J59.

3.5.4 Internal AC wiring

Details internal AC wiring for EMO supply and power supplies.

3.6 Grounding

3.6.1 PDU Facility Ground Connection

Explains facility ground connection near the input breaker.

3.6.2 PDU Frame ground

Describes the location of the frame ground connection.

3.6.3 DC Grounding

Explains the DC return connection to chassis ground.

3.7 DC Distribution

3.7.1 DC Ratings

Provides DC output ratings for main output, fans, and power control.

3.7.2 48 V DC Output

Describes the location and spacing of the main 48V DC output bus bars.

3.7.3 Fan Power

Details fan connectors and the protective circuit breaker CB10.

3.7.3.1 Testhead Fan connector J46

Provides pinout details for the Testhead Fan connector J46.

3.7.3.2 Cabinet Fan connectors J47;J48

Provides identical pinout details for Cabinet Fan connectors J47 and J48.

3.7.3.3 Expansion Cabinet power connector J49

Provides pinout details for the Expansion Cabinet power connector J49.

3.7.4 48 V DC Output Voltage

Describes the 48V DC output voltage variation with load.

3.9 Monitor & Control

3.9.1 SMC Interface J72

Shows interface PCB connections, including SMC connector J72.

3.9.1.1 48 V DC Enable

Explains the 48V DC enable signal from the SMC controller.

3.9.1.2 48 V DC Power Fault

Describes the common 48V DC power fault signal and its causes.

3.9.1.3 DC current monitor

Details the DC current monitor signal provided to the SMC controller.

3.9.2 LED Indicators & Alarm outputs

Lists LED indicators and alarm output signals on the interface PCB.

3.9.2.1 Alarm output connector J71

Provides pinout for the alarm output connector J71.

3.9.2.2 AC Available

Explains the AC Available signal and LED indicator.

3.9.2.3 Main Power On

Explains the Main Power On signal and LED indicator.

3.9.2.4 48 V DC on

Explains the 48V DC On signal and LED indicator.

3.9.2.5 Power Supply LEDs

Describes the LED indicators for power supply status.

3.9.3 Test Points

Locates test points on the interface PCB for troubleshooting.

3.9.4 Thermostat

Details the thermostat's function and location for temperature shutdown.

4.0 System Ratings Summary

4.1 AC Input

Summarizes AC input specifications including voltage, frequency, and current.

4.2 AC Distribution

Summarizes AC distribution connectors, breakers, voltage, and frequency.

4.3 DC Distribution

Summarizes DC output connectors, breaker ratings, and max current.

4.4 Mechanical Ratings

Lists PDU dimensions, weight, and individual power supply weight.

4.5 Environmental Ratings

Details operating and storage temperature, humidity, and ambient noise.

5.1 System Interconnect for revision A or higher units

5.2 System Interconnect for revisions prior to revision A

6 Vendor Support and Service

6.1 Sales Support

Provides contact information for sales support and facility hours.

6.2 Service for GFS and Customers

Contact information for service related to GFS and general customers.

6.3 Service Support for GCS

Details TDI's 24-hour technical service support and warranty procedures.

7 Revision History

7.1 Document updates

Explains how the document is supplied to Teradyne for review and editing.

TDI UltraFLEX HD Specifications

General IconGeneral
BrandTDI
ModelUltraFLEX HD
CategoryIndustrial Equipment
LanguageEnglish

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