TE Connectivity AMP-O-LECTRIC G User Manual

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Customer Manual
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READ THIS FIRST ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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AMP-O-LECTRIC* Model “G" Terminating
Machines 122754-1 Through -5
21 JUN 11 Rev B
A.
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1. Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. RECEIVING INSPECTION AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1. Receiving Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2. General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3. Installing Terminating Machines 122754-1 and -2 into Komax Model 40 Machine . . . 8
3.4. Installing Terminating Machines 122754-3 and -4 into Komax Model 43 Machine . . . 9
4. INTERFACING WITH KOMAX MACHINE VIA CONNECTOR J3. . . . . . . . . . . . . . . . . . .11
5. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1. Applicator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2. Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3. Manual Cycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4. Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5. Manual Precision Adjustment Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.6. Switching Between End and Side Feed Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6. PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2. Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1. Measuring Shut Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2. Shut-Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.3. Precision Adjust Crimp Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.4. Tonk Lever Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.5. Drive Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9. REVISION SUMMARY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Komax is a trademark.
SAFETY PRECAUTIONS

TE Connectivity AMP-O-LECTRIC G Specifications

General

Brand	TE Connectivity
Model	AMP-O-LECTRIC G
Category	Industrial Equipment
Language	English

Summary

1. Introduction

2. Description

2.1. Functional

Explains the functional aspects of the terminating machines and their components.

2.2. Electrical

Details the electrical components, specifications, and capabilities of the terminating machines.

3. Receiving Inspection and Installation

3.1. Receiving Inspection

Outlines the procedure for inspecting the machine upon arrival for damage.

3.2. General Installation

Provides instructions for the general physical installation and mounting of the terminating machine.

3.3. Installing Terminating Machines 122754-1 and -2 into Komax Model 40 Machine

Details the installation process for specific models into the Komax Model 40 machine.

3.4. Installing Terminating Machines 122754-3 and -4 into Komax Model 43 Machine

Details the installation process for specific models into the Komax Model 43 machine.

4. Interfacing with Komax Machine via Connector J3

5. Operation

5.1. Applicator Installation

Guides the user through the process of installing an applicator onto the terminating machine.

5.2. Setup

Covers the initial setup procedures for the terminating machine before operation.

5.3. Manual Cycling

Explains how to manually cycle the terminating machine for testing or setup.

5.4. Mode Selection

Describes the different operating modes and how to select them via the control panel.

5.5. Manual Precision Adjustment Lever

Details the use of the manual precision adjustment lever for setting crimp height.

5.6. Switching Between End and Side Feed Applicators

Provides instructions for reconfiguring the machine for different applicator feed types.

6. Preventive Maintenance

6.1. Cleaning

Outlines the procedures and precautions for cleaning the terminating machine.

6.2. Lubrication

Specifies the types of lubricants and points for regular lubrication of the machine.

7. Adjustments

7.1. Measuring Shut Height

Explains the process and tools required for measuring the shut height of the machine.

7.2. Shut-Height Adjustment

Details the procedure for adjusting the shut height, including when to contact service.

7.3. Precision Adjust Crimp Height Adjustment

Describes how to adjust the crimp height using the precision adjustment lever.

7.4. Tonk Lever Adjustment

Refers to customer manual for details on adjusting the tonk lever for open barrel applications.

7.5. Drive Belt Tension Adjustment

Provides instructions for adjusting the tension of the drive belt.

8. Troubleshooting

9. Revision Summary