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Technibel PMHRV 2044 - User Manual

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March 2005 10 11 384 - GB - 04
INSTALLATION INSTRUCTIONS
AIR COOLED WATER CHILLER HEAT
PUMP
WITH BUILT-IN HYDRAULIC MODULE
R 407 C refrigerant
PMHRV 2044 / 2072
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Technibel PMHRV 2044 Specifications

General IconGeneral
BrandTechnibel
ModelPMHRV 2044
CategoryHeat Pump
LanguageEnglish

Summary

General Information

Supply Conditions

Secure anchoring for transport and risk notification for damages.

Voltage Requirements

Check mains voltage correspondence and shut off power before servicing.

Technical Characteristics Reference

Refers to separate technical data for characteristics.

Maintenance Procedures

Oil Handling Precautions

Do not add oil; compressor uses special polyalcohol oil, incompatible with others.

Fluid Handling Equipment Compatibility

Instruments for filling/emptying must be compatible with R 407 C fluid.

Refrigerant Bottle Check

Check refrigerant weight; do not use if less than 10% remaining.

Refrigerant Charging Procedure

Use balance and dip pipe for charging, following unit plate data.

Liquid Phase Charging

Refrigerant charge must be done in liquid phase.

Refrigerant Leak Management

Recover and perform total charge; do not top up leaking systems.

Refrigerant Circuit Opening Precautions

Avoid air entry, replace filter dryer, perform vacuum operation.

Unit Dimensions

Dimensional Layout and Connections

Overall dimensions, model numbers, and key connection points (air, water, power).

Lifting and Mounting Points

Details on sling attachment holes and anti-vibration pad locations.

Installation Guide

Pre-Installation Requirements

Personnel training, unit inspection, location restrictions, and qualified personnel.

Unit Handling and Transport

Precautions for moving the unit, including lifting and pallet removal.

Installation Site Considerations

Leveling, structural support, clearance, air flow, environmental factors, and protection index.

System Connections

Hydraulic Connections

Connecting water pipes, filter, isolation valves, and flexible hoses.

Electrical Connection Details

General Electrical Requirements

Voltage, wiring, protection, and compliance with local standards.

Generator Power Supply Connection

Details on three-phase supply, phase rotation, protection, and cable specifications.

Auxiliary Heating Power Supply

Specifics for powering the optional auxiliary heating system.

Electric Heating Fault Reporting

Potential-free contact for reporting overheating or low voltage faults.

Remote Control Setup

Using external contacts for unit On/Off and heating/cooling mode selection.

Additional Connection Options

Alarm transfer and auxiliary electric heating authorization connections.

System Options

Auxiliary Electric Heating

Details on immersion heaters, safety features, and control box components.

Water Temperature Probe Data

CTN probe specifications and temperature-resistance data.

Heating Mode Operation

How the unit operates in heating mode via remote control and temperature thresholds.

Cooling Mode Operation

How the unit operates in cooling mode via remote control and temperature thresholds.

Additional System Options

Optional Backup Pump

Manual switchover for a secondary pump.

800 W Anti-Freeze Protection

Details on the frost protection heater, wiring, and safety.

Remote µCHILLER Display

Use, characteristics, and kit contents for remote display functionality.

Control Module Installation

Steps for installing the control module, wiring, and micro-switch settings.

Remote Display Electrical Connection

Cable specifications and connection details for the remote display.

Display Keyboard Functions

Explanation of indicator lights, keys, and operational notes.

Head Pressure Control Kit

Kit for cooling mode, controls fan speed based on pressure.

High;Low Pressure Gauges

Gauges display high and low pressure values for refrigeration circuits.

Ventilation Options

Ventilation with Available Pressure

Precautions and considerations for ventilation when installed in a room.

Unit Starting and Checks

Pre-Starting Checks

Comprehensive checklist for hydraulic, electrical, and system stability before operation.

Unit Start-Up Procedure

Steps for powering up and initiating the unit's operation.

Pre-Operation Checks

Detailed checks before operation, including rotation, pressure, and flow.

µCHILLER Control System

Display Keyboard Overview

Explanation of indicator lights and key functions on the display.

Display Keyboard Micro-Switch Settings

Configuration of micro-switches for addressing and keyboard count.

Main Input;Output Board

Components and connections of the primary I/O board.

Additional Input;Output Board

Details for the I/O board specific to the second refrigerating circuit.

CTN Temperature Probe Data

Table showing ohmic values for CTN probes at various temperatures.

Operating Modes

Diagrams and descriptions for cooling and heating mode operations.

Parameter Adjustment and Display

Guide to accessing, modifying, and storing controller parameters.

Alarm Handling and Resolution

Procedures for responding to and clearing system alarms.

Alarm Summary Table

Comprehensive table detailing alarms, messages, inhibition, cancellation, and remarks.

Special Operating Features

Anti-freeze, pump control, power cut, fan speed, defrosting, and cycle inversion.

Maintenance

General Maintenance Principles

Importance of regular maintenance for performance and warranty.

Periodic Maintenance Checks

Recommended annual inspections for various components and systems.

Refrigerant Circuit Maintenance

Guidelines for installation, maintenance, troubleshooting, and leak detection.

Performance Pressure Curves

Refrigerant Pressure Curves

Low and high pressure curves for PMHRV models based on water outlet and outdoor temperature.

Heating Pressure Curves

Low and high pressure curves for heating mode based on water outlet and outside wet bulb temperature.

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