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Tecumseh ECV105 - User Manual

Tecumseh ECV105
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh ECV105 Specifications

General IconGeneral
BrandTecumseh
ModelECV105
CategoryEngine
LanguageEnglish

Summary

Chapter 1 General Information

Engine Identification

Information on locating model, serial, and date of manufacture (DOM) stamped on the engine.

Interpretation of Model Number

Explanation of model number designations indicating engine type, shaft orientation, and frame size.

Short Blocks

Identification of new short blocks by tag (SBH/SBV) and transfer of original model numbers.

Fuel

Recommendation for using fresh, clean unleaded regular gasoline for optimal engine life.

Engine Oil

Tune-Up Procedure

Storage

Chapter 2 Air Cleaners

General Information

Details the function of the air cleaner in removing dust and dirt to protect engine components.

Operation

Explains how the air cleaner cover, pre-cleaner, and filter element work together to clean air.

Components

Lists and describes parts of the air cleaner assembly, including cover, elements, and seals.

Troubleshooting or Testing

Guides on checking the air cleaner for unsatisfactory engine performance like smoking or power loss.

Service

Disassembly Procedure

Step-by-step guide for disassembling the air cleaner assembly for cleaning or replacement.

Polyurethane-Type Filter Element

Instructions for cleaning and oiling polyurethane filter elements to restore performance.

Paper-Type Filter Element

States that paper-type filter elements can only be serviced by replacement, not cleaning.

Chapter 3 Carburetors and Fuel Systems

General Information

Explains the two main types of Tecumseh carburetors: float and diaphragm, and their basic functions.

Operation

Describes how carburetors function at different engine speeds (choke, idle, intermediate, high).

Fuel Primers

Details the function and types of fuel primers used to supply a charge of air to the carburetor.

Impulse Fuel Pumps

Float Style Carburetors

Diaphragm (Pressure Differential) Carburetors

Components

Carburetor Identification

Dual System Carburetors

Identifies dual system carburetors by their primer bulb and lack of adjustment needles.

Series 1 Carburetors

Describes Series 1 carburetors used on various engines, noting venturi size and adjustment types.

Series 3 & Series 4 Carburetors

Explains identification of Series 3 and 4 carburetors based on bosses and throttle plate screws.

Diaphragm Carburetors

Highlights unique features of diaphragm carburetors, including tiltability and lack of fuel bowl.

Series 6 Carburetors 4-Cycle

Series 8

Series 9

Series 10 (Emission)

Non-Tecumseh Carburetors

Dellorto Carburetor

Compares the Dellorto carburetor to the dual system type, noting its lack of adjustments.

Engine Troubleshooting

Carburetion Troubleshooting

Testing

Starting Circuit

Steps for testing the starting circuit, including checks for spark and power at the starter.

Charging Circuit

Testing various Tecumseh charging systems using voltmeter readings at different RPMs.

Service

Carburetor Pre-sets and Adjustment

Details pre-setting and adjusting mixture screws, noting differences for emission-grade carburetors.

Pre-sets and Adjustments (Tecumseh and Walbro Carburetors)

Final Adjustments (Non Emission Engines)

Disassembly Procedure

Float Style Carburetors

Step-by-step instructions for disassembling float-style carburetors, noting component removal.

Diaphragm Carburetors

Impulse Fuel Pump

Float Adjusting Procedure

Inspection

Throttle and Choke

Inspecting throttle and choke levers, shafts, and carburetor body for wear or damage.

Idle and High Speed Mixture Adjusting Screw

Inspecting the idle and high speed mixture needle tips and tapered surfaces for damage.

Fuel Bowl Retaining Nut

Explains the function of the retaining nut and its passages, and proper torque for reinstallation.

Fuel Bowl, Float, Needle and Seat

Instructions for cleaning and inspecting the fuel bowl, float, needle, and seat for wear or damage.

Diaphragms, Pulse Pumps, and Primer Bulbs

Inspecting diaphragms, gaskets, and primer bulbs for cracks, tears, or brittleness.

Assembly

Welch Plugs

Instructions for installing new welch plugs after carburetor cleaning, ensuring proper sealing.

Throttle Shaft and Plate

Guidance on reassembling the throttle shaft and plate, ensuring correct positioning and using new screws.

Choke Shaft and Plate

Instructions for assembling the choke shaft and plate, checking for free movement and proper operation.

Fuel Inlet Fitting

Steps for installing the fuel inlet fitting squarely into the carburetor body, ensuring proper sealing.

High and Low Speed Adjusting Screw, Main Nozzle

Inlet Needle and Seat

Needle and Seat Pop-Off Test

Float Installation

Diaphragm Assembly

Fuel Bowl And Bowl Nut

Impulse Fuel Pump

Standard Service Carburetors

Fuel Fitting

Choke Shaft

Throttle Lever

Idle Speed Adjustment Screw

Final Checks

Chapter 4 Governors and Linkage

General Information

Explains governor assembly and linkage, and the governor's function in maintaining constant RPM.

Operation

Describes how governor weights move outward with speed, affecting the throttle linkage.

Internal Components (Various Styles)

Diagrams illustrating various styles of internal governor components like spool, gear, and shaft.

Troubleshooting

Outlines engine problems suspected to be governor-related, such as hunting or overspeeding.

Engine Overspeeding

Engine Surging

Service

Governor Adjustment

Procedure for adjusting the governor by loosening and tightening the clamp on the governor lever.

Governor Adjustment Procedure for Short Block Installations

Specific governor adjustment steps for short block installations built before 1977.

Governor Gear and Shaft Service

Speed Controls and Linkage

Snap in Style Speed Control

Adjusting engine speed for snap-in style speed controls using bendable tabs and an adjustment tool.

Adjusting RPM on Medium Frame Vertical Speed Control

Adjusting Governed;Non-Governed

Horizontal Shaft Engines

Horizontal Shaft Engines (Continued)

Vertical Shaft Engines

Governor Override System for TVM170, 195 and 220 Engines

Chapter 5 Rewind Starters

General Information

Information on rewind starters used on vertical and horizontal shaft engines, and how they engage the flywheel.

Operation

Describes the process of pulling the starter rope, engaging the starter dog, and retracting the rope.

Components

Diagrams showing components of rewind starters, including handle, pulley, dog spring, and retainer.

Service

Procedures for removing and diagnosing starter problems, inspecting components for wear or breakage.

Rope Service

Guidance on replacing starter rope, including correct part numbers and diameter conversions.

Retainer Replacement (Diagram 4)

Stylized Rewind Starter (TVS, HM, TVM, TVXL), and Stamped Steel Starter (HM, VM, TVM, TVXL)

Disassembly Procedure

Instructions for disassembling stylized and stamped steel rewind starters, including removing the center pin.

Stylized Rewind Starter with Plastic Retainer

Disassembly Procedure

Steps for disassembling rewind starters with plastic retainers, including removing the retainer legs.

Assembly Procedure

Standard Stamped Steel and Cast Aluminum Starter (HM, VM)

Disassembly Procedure

Instructions for disassembling standard stamped steel and cast aluminum starters.

Assembly Procedure

Steps for assembling the rewind spring and keeper, pulley, and retainer into the starter housing.

Vertical Pull Starter Horizontal Engagement Type

Disassembly Procedure

Instructions for disassembling vertical pull starters with horizontal engagement.

Assembly Procedure

Vertical Pull Starter, Vertical Engagement Type

Disassembly Procedure

Instructions for disassembling vertical pull starters with vertical engagement, including spring capsule removal.

Assembly Procedure

Chapter 6 Electrical Systems

General Information

Overview of electrical systems: battery, starting circuit, and charging circuit.

Operation

Explains how the electric starter motor engages the flywheel to crank the engine.

Charging Circuit

Describes how alternating coils cut magnetic fields to induce current from flywheel magnets.

Converting Alternating Current to Direct Current

Half Wave Rectifier Single Diode

Full Wave Rectifier (Bridge Rectifier)

Components

Battery

Information on 12-volt lead-acid batteries used in Tecumseh engines.

Wiring

Details on wiring systems, emphasizing insulation, secure connections, and foreign material prevention.

Wire Gauge

Electrical Terms

Basic Checks

Troubleshooting Electrical Starter Circuit Flow Chart

Troubleshooting Electrical Charging Circuit Flow Chart

Testing Procedure

Starting Circuit

Procedures for testing the starting circuit, including checks for spark and power at the starter.

Charging Circuit

Testing various Tecumseh charging systems using voltmeter readings at different RPMs.

18 Watt A.C. Lighting Alternator

1 Amp (18 Watt) Add-on Alternator

D.C. Charging Adaptor

Rectifier Bridge Check With Ohmmeter for D.C. Adaptor

Performing tests on the DC adapter using an ohmmeter to check rectifier bridge continuity.

2.5 Amp D.C., 35 Watt Lighting

3 Amp A.C. Lighting Alternator

3 Amp D.C. Alternator System - Rectifier Panel

3 Amp DC Alternator System - Diode in Harness Sleeve

5 Amp Alternator System Regulator-Rectifier Under Blower Housing

3 Amp D.C. 5 Amp A.C. Alternator

7 Amp Alternator System Regulator-Rectifier External to Engine

7 Amp Alternator System Regulator Rectifier Under Engine Block Housing

10 Amp Alternator System - Regulator Rectifier-External to Engine

10 Amp Alternator

Voltage Regulators

Low Oil Shutdown Switches

Service

12 Volt or 120 Volt Electric Starters with Exposed Shaft

Procedures for removing and disassembling 12V/120V electric starters with exposed shafts.

12 Volt D.C. or 120 Volt A.C. Electric Starters with Cap Assembly

Procedures for disassembling 12V/120V electric starters with cap assemblies.

Inspection and Repair

Chapter 7 Flywheel Brake Systems

General Information

Overview of Tecumseh's brake systems providing two methods for meeting compliance standards.

Operation

Explains how the brake pad applies pressure to the flywheel to stop the blade and kill ignition.

Operation (Continued)

Inside Edge System

Describes the inside edge system where the brake pad applies to the flywheel edge, grounding the ignition.

Components

Lists common components used in both Bottom Surface and Inside Edge brake systems, like brake lever and kill switch.

Service

Flywheel Removal

Instructions for removing the flywheel, noting the need to relieve brake pressure first.

Brake Lever and Pad

Procedures for relieving brake pressure, removing, inspecting, and replacing the brake lever and pad.

Ignition Groundout Terminal

Inspecting the ignition kill switch grounding clip for proper alignment and contact with the brake arm.

Starter Interlock Switch

Control Cable

Bottom Surface

Assembling the control cable conduit correctly, ensuring proper lever travel and brake contact.

Inside Edge

Replacing the control cable screw and ensuring proper lever travel for brake contact.

Brake Bracket Replacement

Chapter 8 Ignition

General Information

Overview of ignition systems: solid state capacitor discharge modules and magneto ignition systems.

Operation

Explains how CDI systems produce energy stored in a capacitor, released by an SCR.

Magneto Ignition System (Points)

Describes how magneto systems use mechanical contact points to trigger spark generation.

Identification of Tecumseh Ignition Systems

Components of a Tecumseh Magneto Ignition System (Diag. 7)

The Condenser Acts as an Electrical Shock Absorber...

The Spark Plug is Made Up of Two Electrodes.

The Contact Points Consist of an Insulated, Movable Point...

The Ignition Cam is an Oblong Device...

The Stator Plate is an Aluminum Fixture...

The Flywheel Key Locates the Flywheel...

Ignition Troubleshooting

Testing Procedure

Check for spark using a commercially available spark tester...

Steps for testing spark, checking spark plugs, and diagnosing ignition ground leads and switches.

Check the air gap between the flywheel magnets...

Checking air gap between flywheel magnets and coil, and testing magnet strength.

Examine the stator components (diag. 17).

Inspecting ignition cam, movable point arm, point assembly spring, contact points, and condenser.

Service

Spark Plug Service

Procedures for removing, cleaning, and adjusting spark plugs, including gap setting and torque.

Conditions Causing Frequent Spark Plug Fouling

Lists common causes for frequent spark plug fouling, such as rich carburetor settings or restricted air cleaners.

Ignition Timing Procedure

Explains the importance of ignition timing for maximum power and preventing kickback or power loss.

The Standard Point System

Information on standard point ignition systems used on small and medium frame engines.

Begin the procedure by replacing the points if necessary.

Install a dial indicator (Part # 670241)...

Find T.D.C. with both valves closed...

While watching the needle on the dial indicator...

Before putting the dust cover back on the points box...

Fixed Timed System (External Coil)

Solid State Ignition Timing

Other Solid State Systems

Service Tips

Chapter 9 Internal Engine and Cylinder

General Information

Covers cylinder block, piston, crankshaft, camshaft, valves, and lubrication systems.

Operation

Explains the four piston strokes (intake, compression, power, exhaust) that complete an engine cycle.

Lubrication Systems

Counterbalance Systems

Components

Engine Operation Problems

Engine Operation Problems

Testing

Engine Knocks

Procedures for testing and diagnosing engine knocks, including checks for loose components and flywheel key.

Engine Overheats

Steps for diagnosing and resolving engine overheating issues, such as checking for overload and cleaning cooling fins.

Surges or Runs Unevenly

Troubleshooting steps for engines that surge or run unevenly, including fuel cap venting and RPM checks.

Engine Misfires

Diagnosing engine misfires by checking spark plugs, carburetors, ignition timing, and valve seats.

Engine Vibrates Excessively

Breather Passing Oil

Excessive Oil Consumption

Lacks Power

Service

Disassembly Procedure

General procedures for disassembling engine models, including disconnecting leads, draining fluids, and removing components.

Remove the cylinder cover or mounting flange...

Remove the internal components.

Remove the lifters, rod cap, and balance shaft or gears...

Remove the valves by using a valve spring compressor...

Cylinders

Cylinder Heads

Pistons, Rings, and Connecting Rods

Piston

Checking piston wear, ring side clearance, and inspecting skirt for scoring or scratches.

Rings

Checking ring end gap and side clearance, and staggering ring end gaps during reassembly.

Connecting Rods

Crankshafts and Camshafts

Valves

Valve Seats

Valve Lifters

Oversize Valve Guides

Crankcase Breathers

Top Mounted Breather

Cleaning and inspecting top-mounted breathers, noting rubber boot and breather tube design.

Side Mounted Breather

Integral Breather

Cylinder Cover, Oil Seal, and Bearing Service

Cylinder Cover

Cleaning and inspecting the cylinder cover for wear, and applying Loctite to cover screw threads.

Oil Seal Service

Crankshaft Bearing Service

Ball Bearing Service (H40-HM100 engines)

Removing and installing ball bearings from cylinder covers and crankshafts, including heating bearings.

Counterbalance Service

Flywheel Service

Chapter 10 Engine Specifications

Four Cycle Torque Specifications

Four Cycle Torque Specifications - Continued

Engine Specifications Standard Point Ignition

Engine Specifications Standard Point Ignition (Cont.)

Solid State and External Ignition

Solid State and External Ignition (Cont.)

Solid State and External Ignition (Cont.)

Chapter 11 Educational Materials and Tools

Available Technicians Handbooks

List of technician's handbooks covering diagnosis and repair of different Tecumseh engine series.

Available Foreign Technicians Handbooks

List of available foreign language technician's handbooks for Tecumseh engines.

Video Programs

List of VHS video programs on carburetor troubleshooting, ignition systems, and transaxle repair.

Special Booklets

List of special booklets including instructional guides, failure analysis, and troubleshooting guides.

Quick Reference Chart Booklet

Booklet containing quick reference information found on Tecumseh wall charts for engine servicing.

Tester Booklets

Booklets detailing test procedures for Tecumseh electrical components using specific testers.

Oil Seal Driver

Flywheel Knock-Off Tool

Oil Seal Remover

Vibration Tachometer

Taper Gap Gauge

Valve Lapping Tool

Rebushing Drivers

1;32 (.794 mm) Oversize Valve Guide Reamer

OVRM and OHV11-17 Adjustment Tool

Flywheel Puller

Decimal;Fraction Conversions

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

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