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Tecumseh OHH50 - 65 User Manual

Tecumseh OHH50 - 65
94 pages
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This manual covers engine models:
OHH50 - 65, OHHSK50 - 130, OHV11 - OHV17, OVM120,
OVRM40-675, OVRM120, OVXL/C120, OVXL120, OVXL125.
Other illustrated Tecumseh 2-Cycle Engine, 4-Cycle Engine and
Transmission manuals; booklets; and wall charts are available
through Tecumseh.
For complete listing write or call
CONTAINS SEARS CRAFTSMAN CROSS REFERENCE
4-CYCLE
OVERHEAD
VALVE
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
www.mymowerparts.com
For Discount Tecumseh Engine Parts Call 606-678-9623 or 606-561-4983

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Tecumseh OHH50 - 65 Specifications

General IconGeneral
Fuel TypeGasoline
Spark PlugChampion RJ19LM or equivalent
Governor TypeMechanical
Engine Type4-stroke, OHV
Ignition SystemMagneto
Lubrication SystemSplash
Fuel SystemCarburetor
StarterRecoil

Summary

CHAPTER 1 GENERAL INFORMATION

ENGINE IDENTIFICATION

Details on how to identify Tecumseh engine models, specifications, and serial numbers.

Interpretation of Model Number

Explains the meaning of letter and number designations in Tecumseh engine model numbers.

SHORT BLOCKS

Information on identifying and using new short blocks for Tecumseh engines.

FUELS

Recommendations for using fresh, clean, unleaded gasoline in Tecumseh engines.

ENGINE OIL

Guidelines for selecting and using high-quality detergent oil for Tecumseh four-cycle engines.

Capacities

Table listing oil capacities for various Tecumseh engine models.

Oil Change Intervals

Recommended intervals for changing engine oil based on operating hours and conditions.

Oil Check

Procedure for checking the engine oil level and condition before operation.

Oil Change Procedure

Step-by-step instructions for draining and refilling engine oil.

TUNE-UP PROCEDURE

Basic maintenance steps to ensure proper engine performance and identify potential issues.

STORAGE

Guidelines for preparing and storing engines for extended periods to prevent damage.

Draining the Fuel System

Procedure for safely draining fuel from the tank and carburetor for storage or maintenance.

Oil Cylinder Bore

Instructions for lubricating the cylinder bore before storing the engine.

CHAPTER 2 AIR CLEANERS

GENERAL INFORMATION

Explains the function of the air cleaner in preventing dust and dirt from entering the engine.

OPERATION

Describes how the air cleaner system filters air through various elements for engine intake.

COMPONENTS

Details the different parts of the air cleaner system, including covers, elements, and screens.

TROUBLESHOOTING OR TESTING

Identifies air filter issues as a common cause of engine performance problems.

SERVICE

Outlines procedures for cleaning or replacing polyurethane and paper air filter elements.

DISASSEMBLY PROCEDURE

Step-by-step guide for safely disassembling the air cleaner assembly for service.

Polyurethane-Type Filter Element or pre-cleaner

Instructions for cleaning and oiling polyurethane air filter elements for optimal performance.

Paper -type filter element

Notes that paper filter elements can only be serviced by replacement, not cleaning.

Flocked Screen

Describes how to clean a flocked screen using compressed air or replacement.

CHAPTER 3 CARBURETORS AND FUEL SYSTEMS

GENERAL INFORMATION

Introduces float-type carburetors used in Tecumseh engines and their basic operation.

OPERATION

Explains how carburetors function during engine starting, idle, intermediate, and high-speed operation.

FUEL PRIMERS

Details the function and mounting of primer systems for cold engine starting.

IMPULSE FUEL PUMPS

Explains how impulse fuel pumps use crankcase pressure to deliver fuel to the carburetor.

FLOAT STYLE CARBURETORS

Describes the float mechanism that maintains fuel level in the carburetor bowl.

CARBURETOR VISUAL IDENTIFICATION

Provides visual guides to identify different series of Tecumseh carburetors based on features.

TESTING

Outlines procedures for testing engine starting and fuel delivery issues related to carburetors.

SERVICE

Covers general carburetor service, including pre-sets and adjustments for optimal performance.

Carburetor Pre-sets and Adjustments

Explains how to set carburetor mixture screws and engine RPM for proper adjustment.

Final Adjustments

Details the process for fine-tuning main and idle mixture screws after the engine warms up.

CARBURETOR DISASSEMBLY PROCEDURE

Provides step-by-step instructions for safely disassembling various carburetor models.

FLOAT ADJUSTING PROCEDURE

Explains how to set the correct float height for proper carburetor operation and easy starting.

Inspection

Details cleaning and inspecting metallic and non-metallic carburetor parts during service.

Fuel Bowl, Float, Needle and Seat

Covers the service and inspection of the float bowl, float assembly, needle, and seat components.

ASSEMBLY PROCEDURE

Provides instructions for reassembling carburetor components after service or cleaning.

Choke Shaft and Plate

Explains the correct installation and adjustment of the choke shaft and plate for proper engine operation.

CHAPTER 4 GOVERNORS AND LINKAGE

GENERAL INFORMATION

Explains the function of mechanical governors in maintaining engine RPM under varying loads.

OPERATION

Describes how governor weights and linkage control the throttle based on engine speed.

TROUBLESHOOTING

Provides guidance for diagnosing governor-related engine operation problems like surging or overspeed.

Speed Controls And Linkage

Details various speed control systems and linkage adjustments for different engine models.

CONVERSION TO REMOTE CONTROL

Instructions for converting manual speed controls to a remote control system.

OVM/OVXL GOVERNOR OVERRIDE

Details the governor override feature specific to OVM and OVXL engine models.

OHV11-17 HORIZONTAL SPEED CONTROL

Explains adjustment procedures for the horizontal speed control on OHV11-17 engines.

CHAPTER 5 RECOIL STARTERS

GENERAL INFORMATION

Introduces recoil starters used on Tecumseh engines and their basic function.

OPERATION

Explains the mechanism of how the starter rope and pulley engage the engine flywheel.

COMPONENTS

Lists and illustrates the key components of a recoil starter assembly.

SERVICE

Outlines procedures for diagnosing and repairing starter-related problems.

ROPE SERVICE

Provides instructions for replacing the starter rope and securing the handle knot.

ROPE RETAINER REPLACEMENT

Details the process for replacing the rope retainer and securing the starter handle.

STYLIZED REWIND STARTER (OHH, OVRM, OHM, OHSK, OVM, OVXL, OHV), and STAMPED STEEL STARTER

Covers disassembly and assembly procedures for common stylized and stamped steel starters.

STYLIZED REWIND STARTER WITH PLASTIC RETAINER

Provides disassembly and assembly steps specific to rewind starters with plastic retainers.

KEEPER SPRING STYLE STARTERS

Outlines disassembly and assembly procedures for keeper spring style recoil starters.

CHAPTER 6 ELECTRICAL SYSTEMS

GENERAL INFORMATION

Introduces the main elements of the electrical system: battery, starting, and charging circuits.

OPERATION

Explains the basic function of starting and charging circuits in Tecumseh engines.

CONVERTING ALTERNATING CURRENT TO DIRECT CURRENT

Details how diodes and rectifiers convert AC to DC for battery charging.

COMPONENTS

Discusses the battery as a key component in starting and charging systems.

WIRING

Covers wiring conditions and precautions for electrical systems, emphasizing insulation.

TESTING PROCEDURE

Provides systematic testing procedures for starting and charging circuits.

350 Milliamp Charging System

Specific test procedure for checking the output of a 350 milliamp charging system.

18 Watt A.C. Lighting Alternator

Outlines how to check the system and minimum AC voltage readings for an 18W alternator.

3 AMP DC ALTERNATOR SYSTEM - DIODE IN HARNESS SLEEVE

Explains the 3 Amp DC system and procedures for checking its output and diode.

5 AMP D.C. ALTERNATOR SYSTEM REGULATOR-RECTIFIER UNDER BLOWER HOUSING

Details checking the AC voltage output of the alternator with a regulator-rectifier.

3 Amp D.C. 5 Amp A.C. Alternator

Describes the combined DC charging and AC lighting system and its testing.

LOW OIL SHUTDOWN SWITCHES

Explains how to test the low oil shutdown switch and indicator light function.

ELECTRIC STARTER SERVICE

Covers service procedures for 12V and 120V electric starters, including diagnosis.

CHAPTER 7 FLYWHEEL BRAKE SYSTEMS

GENERAL INFORMATION

Explains the purpose of flywheel brake systems to meet safety compliance standards.

OPERATION

Describes how the brake pad stops the flywheel and grounds the ignition when the bail is released.

COMPONENTS

Lists and describes the parts of the flywheel brake bracket assembly.

SERVICE

Outlines the process for removing the flywheel and brake bracket for service.

BRAKE BRACKET ASSEMBLY

Details service procedures for serviceable brake brackets, including pad replacement.

IGNITION GROUNDOUT TERMINAL

Explains the function of the ignition groundout terminal and its contact with the brake arm.

STARTER INTERLOCK SWITCH

Describes how to check and replace the starter interlock switch for safety.

CHAPTER 8 IGNITION

GENERAL INFORMATION

Introduces solid-state capacitor discharge ignition modules used in Tecumseh engines.

OPERATION

Explains the process of energy storage and release in the CDI ignition system.

SOLID STATE IGNITION SYSTEM (CDI)

Details how magnets, coils, and switches generate high voltage for the spark plug.

COMPONENTS

Describes the parts of the solid-state ignition module and the spark plug.

TESTING PROCEDURE

Provides steps for checking spark, the spark plug, and ignition module operation.

SPARK PLUG SERVICE

Covers spark plug removal, cleaning, gap adjustment, and replacement.

IGNITION TIMING CHECK

Explains how to check ignition timing by verifying the air gap between magnets and module.

SERVICE TIPS

Offers important precautions and advice regarding ignition system service and storage.

CHAPTER 9 INTERNAL ENGINE AND CYLINDER

GENERAL INFORMATION

Covers engine components like cylinder block, crankshaft, camshaft, valves, and governors.

OPERATION

Explains the four-stroke engine cycle (intake, compression, power, exhaust).

4-CYCLE ENGINE THEORY

Details the piston strokes and crankshaft rotation required for engine power.

LUBRICATION SYSTEMS

Describes splash and pump lubrication systems used in Tecumseh engines.

COUNTERBALANCE SYSTEMS

Explains the function of single and dual shaft counterbalance systems.

COMPONENTS

Lists and describes major internal engine components like cylinder block, piston, and crankshaft.

ENGINE OPERATION PROBLEMS

Categorizes common engine issues such as knocks, overheating, surging, and misfires.

ENGINE KNOCKS

Troubleshooting steps for engine knocking issues.

OVERHEATS

Troubleshooting steps for engines that are overheating.

SURGES OR RUNS UNEVENLY

Troubleshooting steps for engines that surge or run unevenly.

EXCESSIVE OIL CONSUMPTION

Troubleshooting steps for engines with excessive oil consumption.

ENGINE MISFIRES

Troubleshooting steps for engines experiencing misfires.

ENGINE VIBRATES EXCESSIVELY

Troubleshooting steps for engines exhibiting excessive vibration.

BREATHER PASSING OIL

Troubleshooting steps for engines where the breather is passing oil.

LACKS POWER

Troubleshooting steps for engines that lack power.

SERVICE

General section for engine service procedures.

DISASSEMBLY PROCEDURE

Step-by-step instructions for disassembling various parts of the engine.

CYLINDER HEAD AND VALVE TRAIN SERVICE

Covers checking cylinder head warpage and servicing valves, springs, and push rods.

PISTONS, RINGS, AND CONNECTING RODS

Details inspection and service procedures for pistons, rings, and connecting rods.

Piston

Inspection and measurement procedures for pistons.

Piston Rings

Procedures for checking and installing piston rings, including end gap.

Piston Ring Orientation

Specific instructions for orienting piston rings during installation.

CONNECTING RODS

Provides guidance on installing connecting rods, ensuring proper piston pin orientation and alignment.

CRANKSHAFTS AND CAMSHAFTS

Covers inspection and service of crankshafts and camshafts, including timing marks.

VALVE LIFTERS

Instructions for removing, inspecting, and reinstalling valve lifters.

VALVE GUIDES

Explains how to ream or replace valve guides and the associated procedures.

ENGINE ASSEMBLY

Provides general procedures for assembling internal engine components.

CRANKCASE BREATHERS

Details the cleaning and service of top and side-mounted crankcase breathers.

CYLINDER COVER, OIL SEAL, AND BEARING SERVICE

Covers inspection and replacement of cylinder covers, oil seals, and bearings.

CHAPTER 10 ENGINE SPECIFICATIONS AND SEARS CRAFTSMAN CROSS-REFERENCE

OVERHEAD VALVE SEARS CRAFTSMAN CROSS REFERENCE

Cross-reference table linking Sears Craftsman part numbers to Tecumseh engine models.

OVERHEAD VALVE TORQUE SPECIFICATIONS

Torque values for critical engine components during assembly and repair.

TOOLS

TOOL KIT 670195E

Lists the contents of a comprehensive tool kit for servicing engines.

OIL SEAL DRIVER

Describes the tool used for installing oil seals.

OIL SEAL REMOVER

Describes the tool used for removing oil seals.

OIL SEAL PROTECTOR/INSTALLER

Details the tool used to properly position and install oil seals.

VIBRATION TACHOMETER

Describes the tool used for measuring engine vibration and RPM.

TAPER GAP GAUGE

Describes the gauge used for measuring ignition module air gaps.

FLYWHEEL KNOCK-OFF TOOL

Describes the tool used for removing the flywheel.

VALVE LAPPING TOOL

Describes the tool used for valve seat lapping.

OVERSIZE VALVE GUIDE REAMER

Describes the tool used for reaming valve guides to oversize dimensions.

RING EXPANDER

Describes the tool used for safely removing and installing piston rings.

CHAPTER 11 EDUCATIONAL MATERIALS AND TOOLS

AVAILABLE TECHNICIAN'S HANDBOOKS

Lists Tecumseh technician handbooks covering various engine and power train components.

AVAILABLE FOREIGN TECHNICIAN'S HANDBOOKS

Lists available service manuals in Spanish, German, and French for Tecumseh engines.

VIDEO PROGRAMS

Lists available VHS training videos on carburetor troubleshooting and ignition systems.

SPECIAL BOOKLETS

Lists special booklets on parts manual use, failure analysis, and carburetor troubleshooting.

SPECIAL TOOLS BOOKLET

Lists booklets detailing specialty tools offered by Tecumseh for engine service.

TESTER BOOKLETS

Lists booklets with test procedures for electrical components using specific testers.

BUSHING TOOL KIT

Describes a tool kit for bushing installation and removal.

OVRM AND OHV11-16.5 SPEED ADJUSTMENT TOOL

Details the specific tool for adjusting speed controls on OVRM and OHV engines.

TORX DRIVERS

Lists various Torx driver sizes required for engine service.

Alignment Tool

Describes the tool used for aligning engine speed control components.

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