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Tecumseh HH60 - User Manual

Tecumseh HH60
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh HH60 Specifications

General IconGeneral
Fuel TypeGasoline
Cooling SystemAir-cooled
Compression Ratio6.5:1
Lubrication SystemSplash
Oil Capacity20 oz (0.6 L)
Gap0.030 in (0.76 mm)
Governor TypeMechanical
Power3.5 hp at 3600 rpm
Ignition SystemMagneto
Spark PlugChampion
CarburetorFloat type
Starting SystemRecoil
RotationCounterclockwise (from PTO side)
PTO Shaft Diameter0.75 in (19 mm)
Engine Type4-cycle, L-head

Summary

Chapter 1 General Information

Engine Identification

Details on locating and understanding Tecumseh engine model and serial numbers.

Interpretation of Model Number

Explains the meaning of letters and numbers in Tecumseh engine model designations.

Chapter 2 Air Cleaners

Chapter 3 Carburetors and Fuel Systems

Engine Troubleshooting Chart

Flowchart to diagnose engine starting problems and identify potential causes.

Carburetion Troubleshooting Chart

Chart correlating air, diaphragm, and fuel system problems with engine operation issues.

Testing

Procedures for testing engine starting circuits and diagnosing carburetor issues.

Carburetor Pre-sets and Adjustment

Guidelines for pre-setting main and idle mixture screws for various Tecumseh carburetors.

Final Adjustments (Non-Emission Engines)

Procedure for fine-tuning main and idle mixture screws for optimal engine performance.

Disassembly Procedure

Step-by-step instructions for disassembling float style carburetors, including component removal.

Chapter 4 Governors and Linkage

Troubleshooting

Guidance on diagnosing engine problems suspected to be caused by the governor system.

Engine Overspeeding

Steps to diagnose and correct engine overspeeding issues to prevent damage.

Engine Surging

Troubleshooting steps for diagnosing and correcting engine RPM fluctuations (surging).

Governor Adjustment

Step-by-step instructions for adjusting the governor to set engine speed and RPM.

Speed Controls and Linkage

Information on different speed control systems and linkage adjustments for engine RPM settings.

Chapter 5 Rewind Starters

Chapter 6 Electrical Systems

Starting Circuit and Electric Starters

Details the sequence of operations for electric starter engagement and engine cranking.

Converting Alternating Current to Direct Current

Describes the use of diodes and rectifiers to convert AC to DC for battery charging.

Basic Checks

Essential preliminary checks for electrical system troubleshooting, including battery and connections.

Troubleshooting Electrical Starter Circuit Flow Chart

A diagnostic flowchart to identify and resolve electric starter circuit problems.

Troubleshooting Electrical Charging Circuit Flow Chart

A diagnostic flowchart for troubleshooting electrical charging circuit faults.

Starting Circuit

Steps for checking power sources, starter terminals, wiring, and engine mechanical binding.

Charging Circuit

Procedures for testing various charging systems by measuring AC/DC voltage at different RPMs.

Chapter 7 Flywheel Brake Systems

Chapter 8 Ignition

General Information

Introduction to Tecumseh ignition systems: solid state capacitor discharge and magneto systems.

Operation

Explains the working principles of solid state (CDI) and magneto ignition systems.

Solid State Ignition System (CDI)

Details the energy storage and release process in a solid state ignition system for spark generation.

Magneto Ignition System (Points)

Explains how magnetic fields and contact points create spark in a magneto ignition system.

Ignition Troubleshooting

Flowchart to diagnose engine ignition problems, from no start to erratic running.

Testing Procedure

Steps for testing ignition systems, including spark checks, air gap settings, and component tests.

Chapter 9 Internal Engine and Cylinder

General Information

Covers engine internal components like block, piston, head, crankshaft, and camshaft.

Engine Operation Problems

Lists common engine operational issues such as knocks, overheating, surging, misfires, and consumption.

Testing

Procedures for testing engine performance issues like knocks, overheating, surging, misfires, and vibration.

Engine Knocks

Diagnostic steps for identifying causes of engine knocking sounds.

Engine Overheats

Troubleshooting steps for diagnosing and resolving engine overheating problems.

Service

General service information for internal engine components.

Disassembly Procedure

Step-by-step instructions for disassembling the engine, including flywheel and cylinder head removal.

Chapter 10 Engine Specifications

Four Cycle Torque Specifications

Table of torque specifications for various engine components across different models.

Engine Specifications Standard Point Ignition

Table of engine specifications for standard point ignition systems.

Solid State and External Ignition

Table of engine specifications for solid state and external ignition systems.

Chapter 11 Educational Materials and Tools

Carburetor Troubleshooting Booklet

Quick reference booklet for carburetor problems and repair procedures.

Ignition Systems Troubleshooting Booklet

Booklet on identifying Tecumseh ignition systems and troubleshooting related problems.

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