tellefsdal AUTO WRAP 1510 User Manual

* Emergency stop: see chapter 2.1
1
12 November 2002
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USER'S MANUAL
AUTO WRAP 1510 / 1514 / TWIN
CHAP. CONTENTS PAGE
1.0 INTRODUCTION 3
2.0 SAFETY PRECAUTIONS 4
3.0 GENERAL INFORMATION ON BALE WRAPPING 10
4.0 SETTING UP / MOUNTING OF THE MACHINE 12
5.0 EMERGENCY STOP* 19
6.0 MOUNTING OF PLASTIC FILM 20
7.0 CONTROL BOX 21
8.0 SPEED SETTING OF THE WRAPPING ARM 25
9.0 ADJUSTING THE OVERLAP 26
10.0 OPERATION INSTRUCTION 27
11.0 OPERATION INSTRUCTION TWIN 31
12.0 PERIODIC MAINTENANCE 32
13.0 ELECTRIC CIRCUIT 34
14.0 DESCRIPTION OF HYDRAULICS 36
15.0 CHECK POINTS BEFORE TROUBLE SHOOTING 44
16.0 PROCEDURE OF TROUBLE SHOOTING 45
17.0 TROUBLE SHOOTING SHEET 46
18.0 HYDRAULIC CHART 50
19.0 WARRANTY TERMS 51

tellefsdal AUTO WRAP 1510 Specifications

General

Brand	tellefsdal
Model	AUTO WRAP 1510
Category	Stretch Wrapping Systems
Language	English

Summary

2.0 SAFETY PRECAUTIONS

SAFETY EQUIPMENT

Ensures all guards and covers are fitted securely before operation.

ADJUSTMENTS AND MAINTENANCE SAFETY

HAZARD AREA WARNING

Ensure no one is in the hazard area of the wrapping arm when in use.

2.5 DANGEROUS AREAS

WRAPPING ARM HAZARDS

Warns of injury risk from the rotating wrapping arm due to its speed.

FRAME AND ARM SQUEEZE DANGERS

Highlights pinch points between the main frame/stationary arm and the wrapping arm.

2.9 TRANSPORTING

4.3 MOUNTING OF EMERGENCY STOP* ARM

4.9 HYDRAULIC CONNECTION

4.10 HYDRAULIC SYSTEM SELECTION

4.11 CHECK LIST

5.0 EMERGENCY STOP.

TEST OF EMERGENCY STOP (5.1)

Emphasizes testing the safety guard and emergency stop before starting.

RELEASE GUARD MECHANISM (5.4)

7.0 CONTROL BOX FUNCTIONS.

CONTROL BOX OVERVIEW

7.1-2 PROGRAMMING

SETTING WRAP PARAMETERS

7.1-3 WRAPPING CYCLE

WRAPPING CYCLE OVERVIEW

8.0 SPEED-SETTING OF THE WRAPPING ARM.

ADJUSTING WRAPPING ARM SPEED

9.0 ADJUSTING THE OVERLAP.

OVERLAPPING PROCEDURE

10.0 OPERATION INSTRUCTION.

LOADING THE BALE

10.5 STARTING THE WRAPPING PROCESS

10.8 STOPPING THE WRAPPING PROCESS

13.0 ELECTRIC CIRCUIT.

COUPLE FORM AND COMPONENTS

14.0 HYDRAULICS.

HYDRAULIC SYSTEM OVERVIEW

VALVE IDENTIFICATION

14.1 FILTER BLOCK FUNCTIONS

SELECTOR VALVE FOR OPEN/CLOSED CENTRE (V1)

Explains the function of the selector valve for different tractor hydraulic systems.

SAFETY VALVE (V8)

14.2 CONTROL BLOCK FUNCTIONS

CUTTER CONTROL

14.3 ADJUSTING BLOCK FUNCTIONS

VOLUME-CONTROLLING VALVE FOR WRAPPING ARM (V12)

VOLUME-CONTROLLING VALVE FOR ROLLERS (V13)

14.4 WRAPPING ARM BLOCK FUNCTIONS

REVERSING VALVE (TWIN MODELS) (V35)

HYDRAULIC VALVE DESCRIPTIONS (Page 43)

BRAKE VALVE FOR ROLLER MOTORS (V34)

15.0 CHECK POINTS BEFORE TROUBLE SHOOTING.

BASIC OPERATIONAL REQUIREMENTS

Three basic assumptions for proper machine function: oil pressure, return flow, and electric power.

ELECTRIC POWER CHECK (15.3)

Verifying battery voltage, cable connections, and fuses for proper operation.

16.0 PROCEDURE OF TROUBLE SHOOTING.

MAGNET VALVE TESTING (16.1.1)

Methods to check if magnet valves receive electric power using screwdriver or voltmeter.

EMERGENCY STOP FUNCTIONALITY (16.4)

How the emergency stop circuit must be closed for the machine to start.

17.0 TROUBLE SHOOTING SHEET.

MACHINE NOT FUNCTIONING

Diagnoses for when the machine is not functioning, including power, couplers, and valves.

SLOW OPERATION

TROUBLESHOOTING WRAPPING ISSUES (Page 48)

WRAPPING ARM WILL NOT TURN

Diagnoses for the wrapping arm not turning, related to safety catch or solenoid valves.

WRAPPING ARM TURNS SLOWLY

Troubleshooting for slow wrapping arm rotation, related to volume-controlling valves or brake.

TROUBLESHOOTING WRAPPING ISSUES (Page 49)

CUTTER DOES NOT FUNCTION

CUTTER WILL NOT GRIP FILM

HYDRAULIC CHART, AUTO WRAP 1510/1514/TWIN