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Tempstar B Series - User Manual

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Printed in U.S.A. 440 04 4413 02 8/11/2017
SERVICE AND TECHNICAL
SUPPORT MANUAL
Single Stage, PSC Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
N9MSB081716 (B Series Only)
N9MSB (All C Series)
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP CHECK SHEET FOR PSC MOTOR 3..............
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 4......................................
ADJUST TEMPERATURE RISE 10............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 11..............
ADJUST COOLING AIRFLOW 11.............................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 11.............................
COOLING AIR DELIVERY - CFM 12...........................
CHECKLIST 12.............................................
SERVICE AND MAINTENANCE PROCEDURES 13.............
RETRIEVING STORED FAULT CODES 14.....................
COMPONENT SELFTEST 14...............................
CARE AND MAINTENANCE 15...............................
CLEANING AND/OR REPLACING AIR FILTER 15..............
BLOWER MOTOR AND WHEEL MAINTENANCE 15............
CLEANING BURNERS AND FLAME SENSOR 17...............
SERVICING HOT SURFACE IGNITER 18......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 18....
CLEANING CONDENSATE DRAIN AND TRAP 19..............
CLEANING HEAT EXCHANGERS 19..........................
WINTERIZATION 20........................................
SERVICE LABEL 21.........................................
WIRING DIAGRAM 22.......................................
TROUBLESHOOTING GUIDE FLOW CHART 23..............
SEQUENCE OF OPERATION 25.............................
PARTS REPLACEMENT INFORMATION GUIDE 26.............
PRODUCT NOMENCLATURE 27.............................
MODELS
N9MSB0401410C
N9MSB0401712C
N9MSB0601412C
N9MSB0601716C
N9MSB0801716B
N9MSB0801716C
N9MSB0802120C
N9MSB1002116C
N9MSB1002120C
N9MSB1202420C
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .

Questions and Answers

Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains signal word usage for hazards in manual text.

Signal Words on Product Labeling

Describes signal word combinations on product labels for hazard identification.

Safety Considerations

Personal Injury and Property Damage Hazard

Details hazards related to injury, death, or property damage from improper furnace use.

Electrical Shock Hazard

Warns about electrical shock risks during furnace operation and maintenance.

Carbon Monoxide and Fire Hazard

Highlights dangers of CO poisoning and fire due to furnace malfunction or misuse.

Cut Hazard

Alerts users to sharp metal edges on furnace parts during servicing.

Startup and Initial Checks

Important Procedures and General Setup

Key initial steps for furnace installation and operation to ensure safety and prevent issues.

Prime Condensate Trap

Instructions for filling the condensate trap to prevent gas leaks.

Purge Gas Lines

Procedure for safely removing air from gas lines before operation.

Gas Pressure and Input Adjustments

Manifold Pressure Adjustment Procedure

Steps to adjust manifold pressure for correct gas input rate at varying altitudes.

Safety Warnings for Adjustments

Critical safety warnings related to fire and furnace damage during adjustments.

Temperature Rise Adjustment

Adjusting Temperature Rise

How to measure and adjust air temperature rise for optimal heating performance.

Furnace Damage Hazard Warnings

Cautions regarding overheating and damage from incorrect temperature rise settings.

Blower Operation Settings

Adjust Blower Off Delay

Options for adjusting the blower's run time after heating cycle completion.

Adjust Cooling Airflow

Setting blower speed taps for proper cooling airflow delivery.

Adjust Thermostat Heat Anticipator

Guidance on setting the mechanical thermostat's heat anticipator for accurate control.

Safety Control Checks

Check Main Limit Switch

Procedure to test the main limit switch for overheat protection.

Check Pressure Switch

Verifying proper operation of pressure switches for inducer and safety.

Final Checklist Verification

A final verification list before system operation and handover.

Service and Maintenance Procedures

General Maintenance and Safety

Overview of maintenance tasks, safety precautions, and environmental considerations.

Electrical Controls and Pressure Switches

Details on electrical components, wiring, and pressure switch functions.

Troubleshooting and Diagnostics

Stored Fault Code Retrieval

How to access and interpret stored fault codes for system diagnosis.

Component Self-Test Procedure

Step-by-step guide to test individual furnace components.

Furnace Care and Maintenance

Filter Replacement and Cleaning

Instructions for replacing or cleaning the furnace air filter.

Safety Precautions for Maintenance

Critical warnings regarding electrical, fire, and CO hazards during maintenance.

Blower Motor and Wheel Maintenance

Cleaning Blower Assembly Components

Steps for cleaning the blower motor and wheel to ensure efficient operation.

Burner and Flame Sensor Servicing

Cleaning Burners and Flame Sensor

Procedures for cleaning the burners and flame sensor for proper ignition.

Igniter and Burner Assembly Service

Hot Surface Igniter Checks

Guidance on checking igniter resistance and performing replacement.

Burner Assembly Reassembly

Steps for correctly reinstalling the burner assembly after servicing.

Drainage System Maintenance

Collector Box and Drainage Flush

Steps to clean the collector box and associated drainage lines.

Condensate Drain and Trap Cleaning

Procedures for cleaning the condensate drain trap and ensuring free flow.

Heat Exchanger and Winterization

Primary Heat Exchanger Cleaning

Instructions for cleaning the primary heat exchanger internals.

Furnace Winterization Procedures

Steps to prepare the furnace for cold conditions to prevent freeze damage.

Service Label and Diagnostics

Interpreting LED Status Codes

Guide to understanding furnace control board LED indicators for troubleshooting.

Performing Component Test

Detailed steps to run the furnace's component self-test sequence.

Wiring Diagrams and Connections

Connection and Schematic Diagrams

Visual representation of furnace electrical connections and schematic layout.

Troubleshooting Guide Flow Chart

Initial Troubleshooting Steps

A systematic approach to diagnosing furnace operational problems.

Thermostat and Control Diagnostics

Steps for troubleshooting thermostat signals and furnace control responses.

Sequence of Operation

Heating Cycle Operation

Detailed explanation of the furnace's heating cycle sequence from call to completion.

Cooling and Fan Modes

Describes furnace operation during cooling cycles and continuous fan modes.

Heat Pump Mode Operation

Outlines the furnace control sequence when used with a heat pump.

Parts Replacement Information

Component Identification Guide

A categorized list of furnace components for replacement reference.

Product Nomenclature

Model Number Decoding

Explains the structure and meaning of the furnace model number digits.

Tempstar B Series Specifications

General IconGeneral
BrandTempstar
ModelB Series
CategoryFurnace
LanguageEnglish

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