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Terberg OMNIDEKA - User Manual

Terberg OMNIDEKA
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A U TO M AT I C B I N L I F T S Y S T E M
37878
Baronieweg 23, 3403 NL IJsselstein
The Netherlands
Telephone: (+31) 30 2100 600
Telefax: (+31) 30 2100 610
Homepage: www.terbergmachines.nl
E-mail: info@terbergmachines.nl
Translation of the original instruction
Issue date 05-2017
The original Dutch version (article code 37877) can be obtained
from Terberg. Please send a mail to: info@terbergmachines.nl
OMNIDEKA
OMNIDEKA
e

Questions and Answers

Summary

Foreword

Introduction

Description of the function, conditions of use and the operating principle of the machine.

Safety

Description of safety provisions and measures for safe operation, including explanation of symbols.

Operating

Description of important components, instructions for bin emptying, and Diagnostic System information.

Maintenance and cleaning

Periodic operations for correct functioning, troubleshooting, and fault diagnosis.

Transport and storage

Information about weight, centre of gravity, and storage of the machine.

Installation and commissioning

Installation dimensions for RCV mounting, required means, and tooling.

Decommissioning

Actions for safe dismantling and environmentally-friendly disposal of the machine.

Type indication

Information on the type plate with type, number, and year of construction.

1. Introduction

1.1 Description of the bin lift system

Overview of the OmniDEKA bin lift system, its suitability for various bin types, and operational modes.

1.2 Technical specifications

Technical data including guidelines, weight, noise levels, voltage, and oil flow requirements.

2. Safety

2.1 General safety instructions

General safety rules for operation, maintenance, and personal protection equipment.

2.2 Safety instructions

Specific safety instructions for operation and maintenance, including emergency stop usage.

2.3 Warning signs

Explains the meaning of various safety and instruction decals displayed on the machine.

2.4 Safety provisions: Emergency stop button

Instructions on using and resetting the emergency stop button for immediate safety stops.

2.5 Underwalk protection (Rear Protection Device)

Explanation of the ultrasonic sensors (RPD) for detecting persons or objects in the working area.

3. Bin lift operation

3.1 Important components

Identification and description of the key components of the bin lift system.

3.2 Warnings and tips

Important advice and warnings for safe and efficient operation of the bin lift system.

3.3 Daily checks

Essential checks to perform before starting bin lift operations each day.

3.4 Manual loading with the pick-up comb

Step-by-step instructions for manually loading 2-wheel and 4-wheel bins using the pick-up comb.

3.5 Automatic loading with the pick-up comb

Instructions for automatic loading of 2-wheel bins, including safety precautions and operational steps.

3.6 Semi-automatic loading with the pick-up comb

Procedure for semi-automatic loading of 4-wheel containers, including operational steps and safety.

3.7 Loading with the pick-up comb using SMT: Single Man Trade

Guide for Single Man Trade function, enabling one person to empty 4-wheel containers.

3.8 Loading with the DIN pick-up arms (optional)

Instructions for loading containers using optional DIN pick-up arms, including safety and alignment checks.

3.9 Shake function 2 W bins (Green waste)

How to use the shake function for green waste bins when refuse gets stuck.

3.10 Transport and travel positions

Setting the bin lift to transport and travel positions for clearance and safety.

3.11 Diagnostic System

Overview of the Diagnostic System, its levels, and functions for monitoring and fault diagnosis.

4. Maintenance and cleaning

4.1 Maintenance: general and daily

General points before maintenance and daily cleaning recommendations for the bin lift system.

4.2 Maintenance: weekly

Weekly maintenance tasks including checking controls, bin security, RPD, DIN arms, decals, lubrication, and visual checks.

4.3 Maintenance: 6-weekly

6-weekly maintenance tasks focusing on container lock adjustment, proximity switches, and DIN pick-up arms.

4.4 Maintenance: annual

Annual maintenance includes checking attachment points, pick-up teeth, bearing play, and cycle time.

4.5 Maintenance (schedule)

Schedule for daily, weekly, 6-weekly, and annual maintenance tasks with descriptions.

4.6 Trouble shooting

Troubleshooting guide for electrical errors, including common issues and checks.

Summary

Foreword

Introduction

Description of the function, conditions of use and the operating principle of the machine.

Safety

Description of safety provisions and measures for safe operation, including explanation of symbols.

Operating

Description of important components, instructions for bin emptying, and Diagnostic System information.

Maintenance and cleaning

Periodic operations for correct functioning, troubleshooting, and fault diagnosis.

Transport and storage

Information about weight, centre of gravity, and storage of the machine.

Installation and commissioning

Installation dimensions for RCV mounting, required means, and tooling.

Decommissioning

Actions for safe dismantling and environmentally-friendly disposal of the machine.

Type indication

Information on the type plate with type, number, and year of construction.

1. Introduction

1.1 Description of the bin lift system

Overview of the OmniDEKA bin lift system, its suitability for various bin types, and operational modes.

1.2 Technical specifications

Technical data including guidelines, weight, noise levels, voltage, and oil flow requirements.

2. Safety

2.1 General safety instructions

General safety rules for operation, maintenance, and personal protection equipment.

2.2 Safety instructions

Specific safety instructions for operation and maintenance, including emergency stop usage.

2.3 Warning signs

Explains the meaning of various safety and instruction decals displayed on the machine.

2.4 Safety provisions: Emergency stop button

Instructions on using and resetting the emergency stop button for immediate safety stops.

2.5 Underwalk protection (Rear Protection Device)

Explanation of the ultrasonic sensors (RPD) for detecting persons or objects in the working area.

3. Bin lift operation

3.1 Important components

Identification and description of the key components of the bin lift system.

3.2 Warnings and tips

Important advice and warnings for safe and efficient operation of the bin lift system.

3.3 Daily checks

Essential checks to perform before starting bin lift operations each day.

3.4 Manual loading with the pick-up comb

Step-by-step instructions for manually loading 2-wheel and 4-wheel bins using the pick-up comb.

3.5 Automatic loading with the pick-up comb

Instructions for automatic loading of 2-wheel bins, including safety precautions and operational steps.

3.6 Semi-automatic loading with the pick-up comb

Procedure for semi-automatic loading of 4-wheel containers, including operational steps and safety.

3.7 Loading with the pick-up comb using SMT: Single Man Trade

Guide for Single Man Trade function, enabling one person to empty 4-wheel containers.

3.8 Loading with the DIN pick-up arms (optional)

Instructions for loading containers using optional DIN pick-up arms, including safety and alignment checks.

3.9 Shake function 2 W bins (Green waste)

How to use the shake function for green waste bins when refuse gets stuck.

3.10 Transport and travel positions

Setting the bin lift to transport and travel positions for clearance and safety.

3.11 Diagnostic System

Overview of the Diagnostic System, its levels, and functions for monitoring and fault diagnosis.

4. Maintenance and cleaning

4.1 Maintenance: general and daily

General points before maintenance and daily cleaning recommendations for the bin lift system.

4.2 Maintenance: weekly

Weekly maintenance tasks including checking controls, bin security, RPD, DIN arms, decals, lubrication, and visual checks.

4.3 Maintenance: 6-weekly

6-weekly maintenance tasks focusing on container lock adjustment, proximity switches, and DIN pick-up arms.

4.4 Maintenance: annual

Annual maintenance includes checking attachment points, pick-up teeth, bearing play, and cycle time.

4.5 Maintenance (schedule)

Schedule for daily, weekly, 6-weekly, and annual maintenance tasks with descriptions.

4.6 Trouble shooting

Troubleshooting guide for electrical errors, including common issues and checks.

Terberg OMNIDEKA Specifications

General IconGeneral
CategoryLifting Systems
Capacity2000 kg
Lifting Capacity2000 kg
Lifting Height3300 mm
Power SourceElectric
Turning Radius0 mm (on-the-spot turning)
Operating Weight3850 kg
Fork Length1150 mm
Fork Spread250-1250 mm
Lowering Speed0.5 m/s

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