Section 110-0030
SM 1172 2-98
9
Engine - Engine and Mounting
20. Fill the cooling system with coolant specified in
Section 300-0020, LUBRICATION SYSTEM. Check
the coolant level as described in Section 210-0000,
COOLING SYSTEM.
21. Fill the engine with lube oil specified in Section
300-0020, LUBRICATION SYSTEM. Check oil level as
described under 'Maintenance'.
22. Start up the engine and bring the engine oil to
operating temperature. Check all lines and fittings for
leaks and tighten as required.
23. Ensure parking brake is applied and remove wheel
blocks from all road wheels.
MAINTENANCE
Numbers in parentheses refer to Fig. 1.
Note: Carry out the following maintenance procedures
in conjunction with additional procedures listed in
Section 300-0020, LUBRICATION SYSTEM.
Every 10 Hours (Daily)
Engine (1): Visually check engine for damage, loose
or frayed belts and listen for any unusual noises.
Check the turbocharger for leaks.
Engine (1) Oil Level: Check engine oil level and add
oil if low. To allow checking before starting as well as
immediately after shutting down the engine, the
dipstick is provided with two types of marks:
1. Dot Marks - Before starting up after a major shut
down period the oil level should be up to the top dot
mark (cold level).
2. Dash Marks - Upon shutting down the engine at low
idling (wait 1 to 2 minutes) the oil level should be up to,
but not over, the top dash mark (hot level).
Every 250 Hours
Engine (1): Drain engine oil and refill. Refer to Section
300-0020, LUBRICATION SYSTEM for oil
specification.
Engine Water Pump: Inspect water pump drain hole
and clean if required.
Engine Oil Filters (36): Replace oil filters as follows:
1. Using filter wrench, remove and discard both oil
7. Tighten bolt (62) securing alternator (50) to engine
mounting bracket and bolt (51) securing link (53)
assembly to alternator (50) to a torque of 81 - 95 Nm
(60 - 70 lbf ft).
8. Remove caps from all cooling lines and connect
lines to the radiator assembly and engine (1) assembly
as identified at removal.
9. Install air cleaner intake pipe and exhaust piping to
engine turbocharger. Tighten mounting clamps
securely.
10. Remove caps from heater lines and fittings and
connect heater lines to engine (1) as identified at
removal.
11. Remove caps from fuel lines and fittings and
connect fuel lines to engine (1) as identified at removal.
12. Connect all electrical harnesses and cables to
engine (1) (with the exception of battery connections)
as identified at removal.
13. Connect throttle control linkage to engine (1)
assembly.
14. Connect filler hose (40) to filler tube (49) and
secure with clamp (41).
15. If the vehicle is equipped with air conditioning,
connect the lines at the compressor as identified at
removal. On completion of engine installation the air
conditioning system will require to be charged. Refer
to Section 260-0130, AIR CONDITIONING.
16. Using suitable lifting equipment, install radiator
guard assembly to the frame. Secure with the required
mounting hardware and connect electrical connections
as identified at removal.
17. Using suitable lifting equipment, install hood
assembly into position on the vehicle. Secure hood
assembly with mounting hardware removed at
removal.
18. Connect battery positive connections to battery
terminal posts. Connect battery earth connections to
battery terminal posts.
19. Ensure all lines, harnesses and cables are
secured with clips and clamps as removed during
removal. Ensure no lines are chaffing on sharp edges
or resting against areas where heat will be evident.
Ensure all drain plugs and cocks are secured tightly.
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