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Terex TR100 User Manual

Terex TR100
138 pages
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TEREX Equipment Limited Operations Manual
Operations Manual
TR100
15504845
OHE783
Original Operating Instructions

Table of Contents

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Terex TR100 Specifications

General IconGeneral
BrandTerex
ModelTR100
CategoryTrucks
LanguageEnglish

Summary

Introduction and Overview

Safety Precautions Overview

Machine operation and maintenance for safe, efficient condition. Avoid slips, report malfunctions.

Safety Precautions

Fire and Electrical Hazard Safety

Ensure fire extinguisher, no open flames, clean fluids, check engine compartment for debris.

Safe Operating Practices

Ensure clean glass/mirrors, clear cab floor, check gauges/lights, wear seat belts.

Tyre Explosion Hazard Avoidance

Recognize hazard from heat/fire. Move vehicle to remote area if safe. Stay clear from vehicle.

Controls and Instruments

Warning Lights (Part 1: 1-9)

Explanation of warning lights 1-9 (Alternator Charging, Engine Temp, Oil Pressure, etc.).

Warning Lights (Part 2: 10-23)

Explanation of warning lights 10-23 (Brake Accumulator, Steering Pressure, Body-up, Check Trans).

Warning Light (Part 3: 24)

Explanation of warning light 24 (Engine Overspeed).

Braking and Spotting Brake Controls

Dual circuit brake system, service brake pedal, parking/emergency brake control.

Transmission Warning Lights and Codes

Alerts for transmission faults, temperature, overspeed, and data line.

Operating the Truck

Pre-Starting Inspection

Check safety signs, ensure machine readiness, check fluid levels, test controls.

Engine Operation Guidelines

Avoid full load immediately after starting, operate at rated speed, limit idling, respond to warnings.

Engine Starting Procedure

Steps for starting the engine including brake, body lever, transmission, horn, ignition, and warning lights.

Engine Start Monitoring

Monitoring oil pressure gauge and water temperature gauge during engine start.

Final Pre-Operating Checks

Final checks of fluids, controls, and systems before operation.

Brake Function Checks

Procedures to check service and emergency brake holding ability.

Working the Truck

Loading Operations

Common loading methods, importance of minimizing loading time, positioning trucks.

Loading Area Precautions

Avoid rocks/spillage, do not move truck with shovel overhead, keep arms inside cab.

Hauling Procedures

Maintain safe speed, use retarder/brakes on downgrades, maintain distance, avoid obstacles.

Dumping Operations

Dumping methods depend on material, use of spotter, dumping into hoppers or fill areas.

Body Control for Dumping

Procedure for raising and lowering the body, avoiding 'jump dumping'.

Moving a Disabled Truck

Towing Procedures and Safety

Steps for moving a disabled truck, providing hydraulic pressure, and towing bar connection.

Lubrication and Servicing

General Servicing Safety Precautions

Follow handbook/manual, use 'DO NOT OPERATE' signs, no work on moving machine.

Lubrication and Service Intervals (Part 1)

Chart detailing lubrication/service points, intervals, instructions, and quantities.

Lubrication and Service Intervals (Part 2)

Continuation of the chart for various service points and intervals.

Technical Data

Engine and Vehicle Specifications

Make/Model, Power, Torque, Displacement, Speeds, and Vehicle Dimensions.

Brake and Steering System Specifications

Service, parking, retardation, and emergency brake pressures and steering system details.

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