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Terex TA30 Service Manual

Terex TA30
410 pages
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TA30
Articulated Dumptruck
Maintenance Manual
SM 1936 Rev 3 10-02
TECHNICAL PUBLICATIONS DEPARTMENT
TEREX EQUIPMENT LIMITED
MOTHERWELL, SCOTLAND ML1 5RY
REF. NO. SM 799
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TABLE OF
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Terex TA30 Specifications

General IconGeneral
BrandTerex
ModelTA30
CategoryTrucks
LanguageEnglish

Summary

Important Safety Notice

General Information - Technical Data

Engine

Provides technical data for the engine, including make, model, type, power, torque, and displacement.

Transmission

Details the transmission make, model, type, torque converter, ratios, and gear speeds.

Brakes

Explains the air-assisted hydraulic disc brake system, including circuits and capacities.

Hydraulic System

Covers steering and body hoist systems, pump type, capacity, and system pressure.

Chassis - Articulation and Oscillation Pivot

Engine - Engine and Mounting

Maintenance

Covers daily, 250-hour, and 1000-hour maintenance procedures for the engine.

Engine - Kysor DST Fan

Testing

Covers static and dynamic tests for the fan drive, including cut-in/cut-out and failsafe checks.

Transmission - Transmission and Mounting

Operation

Covers EST-37 Automatic Shift Control, VTS-3 Shift Controller, and gear selection modes.

Removal

Provides step-by-step instructions for removing the transmission assembly, including safety warnings.

Drivelines - Front and Rear Drivelines

Centre Axle - Differential Drive Head

Removal and Installation

Details the procedure for removing and installing the differential assembly, including safety warnings.

Rear Axle Group - Differential Drive Head

Rear Axle Group - Axle Group (Hub)

Rear Axle Group - Wheel Rim and Tyre

Preparation for Servicing

Outlines safety precautions for tyre and rim servicing, including tyre deflation.

Removing Tyre and Rim Assembly from Machine

Details the procedure for removing the tyre and rim assembly from the machine.

Tyre Inflation

Details the procedure for seating components and inflating tyres to the recommended pressure.

Tyre Explosion Hazard

Warns about the hazard of tyre explosions due to excessive heat and personnel safety measures.

Brake Parts - Brake Parts - Rear

Maintenance

Covers daily, monthly, and annual maintenance for the brake system.

Brake Parts - Brake Parts - Front

Brake Pad Removal and Installation

Details the procedure for removing and installing brake pads, including safety precautions.

Brake Removal and Disassembly

Outlines the steps for removing and disassembling the brake head assembly, including safety warnings.

Parking Brake - Parking Brake and Mounting

Suspension System - Front Suspension

Removal

Details the procedure for removing front suspension components, including safety warnings.

Assembly

Provides instructions for assembling the front suspension, including bearings, air springs, and axle.

Suspension System - Air Spring

Installation

Details the procedure for installing the air spring assembly, including connections and torque.

Suspension System - Levelling Valve

Adjustment

Covers checking and adjusting the ride height by varying the connecting rod length.

Checking and Adjusting Ride Height

Details the procedure for measuring and adjusting air spring ride height.

Braking System - Air Braking System Schematic

Description and Operation

Describes the air brake system, its components, and features like low air pressure warnings.

Automatic Brake Application

Explains the automatic brake application when air pressure drops below safe levels.

Brake System Safety Precautions

Lists crucial safety precautions to observe when working on or around brake systems.

Braking System Diagnosis

Provides a chart for diagnosing air brake system conditions and their remedies.

Braking System Diagnosis (Continued)

Continues the diagnosis chart for air brake system issues and their remedies.

Braking System - Hydraulic Braking System Schematic

Bleeding

Details the procedure for bleeding the hydraulic brake system to eliminate air.

Braking System - Treadle Valve

Removal and Disassembly

Details the procedure for removing and disassembling the treadle valve assembly, including safety warnings.

Assembly and Installation

Provides instructions for assembling and installing the treadle valve assembly, including air lines.

Braking System - Park/Emergency Control Valve

Removal

Details the procedure for removing the park/emergency control valve, including safety warnings.

Braking System - Air Drier

Assembly/Installation

Provides instructions for assembling and installing the air drier assembly.

Checking Air Drier Operation

Details how to check the air drier operation, including system pressure and unloader valve function.

Air Drier Diagnosis

Lists conditions, reasons, and remedies for air drier malfunctioning.

General Information

Technical Data

Provides detailed technical specifications for the vehicle's engine, transmission, axles, suspension, brakes, and hydraulics.

Chassis

Articulation and Oscillation Pivot

Covers removal, inspection, and installation of the articulation and oscillation pivot assembly.

Engine

Engine and Mounting

Covers engine removal, disassembly, inspection, assembly, installation, and maintenance.

Transmission

Transmission and Mounting

Describes transmission mounting, switches, sensors, lockup clutch, gear selection, and operation.

Drivelines - Front and Rear Drivelines

Covers driveline description, operation, removal, disassembly, inspection, assembly, installation, maintenance, and diagnosis.

Centre Axle

Differential Drive Head

Details the centre differential assembly, its removal, installation, disassembly, inspection, assembly, and diagnosis.

Rear Axle Group

Differential Drive Head

Covers rear differential description, operation, removal, disassembly, inspection, assembly, maintenance, and diagnosis.

Axle Group (Hub)

Details axle group operation, removal, disassembly, inspection, assembly, installation, maintenance, and diagnosis.

Wheel Rim and Tyre

Covers wheel rim and tyre description, operation, preparation, removal, dismounting, mounting, inflation, maintenance, and diagnosis.

Braking System

Brake Parts - Brake Parts - Rear

Details rear brake parts description, operation, inspection, removal, disassembly, assembly, installation, bleeding, and maintenance.

Brake Parts - Brake Parts - Front

Details front brake parts description, operation, inspection, removal, disassembly, assembly, installation, bleeding, and maintenance.

Parking Brake - Parking Brake and Mounting

Covers parking brake description, operation, removal, disassembly, inspection, assembly, installation, maintenance, and diagnosis.

Air Braking System Schematic

Provides the schematic for the air braking system, detailing components and operation.

Suspension System

Body System

Miscellaneous

Lubrication System

Provides lubrication and service chart, recommended lubricants, and service capacities.

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