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Evoquip Bison 120
Terex Evoquip Bison 120 User Manual
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Bison 120
© T
erex 2018
MOBILE CRUSHER
Issue Date:
20-07-2018
Language:
English (en)
Revision No.:
2.0
Original Intructions
Operations Manual
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
12
Notes to the Operations Manual
12
Units
12
Optional Equipment
13
Safety Information
13
Safety Warning Symbol
13
ANSI Hazard Classification System
13
California Proposition 65 Warnings
14
Intended Use
14
Prohibited Use
14
Declaration of Conformity
14
Warranty
14
Copyright
15
Bulletin Distribution and Compliance
15
Contacting the Manufacturer
16
Transfer of Machine Ownership
16
2 Safety
18
Safety Warning Symbol
18
ANSI Hazard Classification System
18
Property Damage Messages
19
Positions of Safety Signs on the Machine
19
Personal Safety
24
Personal Protective Equipment
24
Work Area Safety
25
General Work Area Guidelines
25
Safety Warnings and Labels
25
Modifications
25
Transportation Safety
26
Operation Safety
26
Hydraulic and Pneumatic Safety
28
Electrical Safety
29
Maintenance Safety
30
(A) Maintenance and Repairs During Operation; Disposal of Parts and Consumable's
30
Gas, Dust, Steam, Smoke
32
(10) Hazardous Substances
32
(11) Noise Levels
32
(12) Fire Hazards
33
(13) Exclusion Zones
34
(A) Magnet
34
Emergency Stop Locations
35
3 Technical Data
38
Machine Specifications
38
Machine Components Specifications
38
(A) Jaw Crusher
38
(B) Grizzly Feeder with Hopper
38
Grizzly Feeder with Hopper
38
(C) Power Unit
39
(D) Extracting Belt
39
Tracks
39
Dimensions
40
Working Range and Transport Diagrams
40
Noise Emissions
41
Operating Temperature Range
41
4 Machine Description
44
General Information
44
Identification Plate
44
Machine References
45
Machine Components
46
Systems
47
Power Unit
47
Crushing System
47
(A) Jaw Crusher
47
(B) Dust Eliminating System (Optional)
47
Feed System
47
(A) Vibrating Feeder
47
Conveying System
47
(A) Extracting Belt
47
(B) Magnetic Belt (Optional)
47
Twin Track Undercarriage
48
Maintenance Platform
48
Chassis
48
Guards
48
Control and Display Elements
49
Control Panel
49
Radio Control
50
Optional Equipment
51
Applications
52
5 Transportation
54
Placing the Machine into the Transport Position
56
Placing the Extraction Belt into Transport Position
57
Loading the Machine for Transport
60
Prior to Haulage
60
Tracking Machine Onto Trailer
61
Lifting Machine Onto Trailer
62
Ready for Transport
64
Transport Tie-Down Points
65
Removing Machine from the Low Loading Trailer
66
Tracking the Machine off the Transporter
67
Lifting Machine off the Trailer
68
6 Initial Setup and Adjustments
70
Initial Inspection Check
71
Machine Location Considerations
71
Initial Setup and Adjustments 6
71
Measures before Setup
72
Measures after Long-Term Standstill
72
Pre-Operating Checks
73
Checking Engine Oil Level
73
Checking Diesel Level
74
Checking Hydraulic Oil Level Check
75
Checking Track Tension
75
Setting up the Machine
76
Setup
77
Starting the Engine
77
Placing the Extraction Belt into Working Position
79
Setting the Crusher Discharge Opening
80
Introducing Material to Machine
81
Initial Startup and Running in
82
7 Standard Operating Procedures
84
Pre Operating Checks
85
Initial Startup
86
Start up
87
Manoeuvring
90
Tracking the Machine
91
Remote Tracking
92
Remote Tracking with Umbilical Cable
94
Standard Operation Via Radio Remote
95
Shutdown
97
Stalled Crusher Procedure
100
8 Emergency Operating Procedures
104
Lockout and Tagout
104
Before Carrying out any Work on the Machine
104
After Carrying out Work on the Machine
106
Emergency Stop
107
Emergency Stop Locations
107
Restarting after Emergency Stop
108
Testing Emergency Stops
108
9 Maintenance
111
General Information
112
Diesel Engine
113
Crusher
113
Vibrating Drawer
113
Extraction Belt
113
Maintenance Schedule
114
Greasing Schedule
115
Lubricants, Oils, and Fluids
119
Lubrication, Quantities, and Levels
119
Machine Grease Lubrication
120
(A) Standard Viscosity Option
120
Hydraulic Maintenance
121
Hydraulic System Overview
122
(A) Hydraulic Fluids
122
(B) Oil Tank, Pipes & Fittings
123
Filtration
123
(A) Crusher Pump Oil Filter
123
(B) Load Sensing Pump Oil Filter
124
(C) Tank Oil Filter
124
Changing Hydraulic Filters & Oil
125
(A) Changing Crusher Pump Filter
125
(B) Changing Load Sensing Pump Filter
126
(C) Changing the Oil Tank Filter
128
(D) Changing Hydraulic Oil
129
Conveyor Maintenance
131
Clean and Check the Conveyor Belts
131
Belt Tracking
132
Belt Adjustment on Extraction Belt
133
(A) Belt Tracking Extraction Belt
133
(B) Belt Tensioning on Discharge Conveyor
134
Vibrating Drawer and Hopper Maintenance
135
Changing Vibrating Drawer Grids
135
Adjusting Vibrator Mass Position
137
Engine Maintenance
139
Engine Overview
140
Changing Engine Filters and Oil
141
(A) Changing the Engine Oil Filter
141
(B) Changing the Engine Oil Filter (Tier 4 Engine)
142
(C) Checking Engine Oil
143
(D) Changing Engine Oil
144
(E) Changing the Air Cleaner Elements
147
Cooling System Maintenance
148
(A) Checking Engine Coolant Level
148
(B) Changing Coolant
149
(C) Changing Coolant (Tier 4 Engine)
149
(C) Changing Coolant (Tier 4 Engine)
150
Fuel System Maintenance
152
(A) Changing the Fuel Filter
152
(B) Draining Water from Fuel System
153
Checking for Leaks
155
Fuel System Maintenance (Tier 4 Engine)
155
(A) Draining Water from Fuel System (Tier 4 Engine)
155
(B) Bleeding the Fuel System
156
(C) Changing the Fuel Filter (Tier 4 Engine)
157
(D) Changing the Pre-Fuel Filter
158
Track Maintenance
159
Changing Gearbox Oil in Tracks
160
Track Adjustment
161
(A) to Release Track Tension
161
(B) to Increase Track Tension
162
To Increase Track Tension
162
Jaw Crusher Maintenance
163
Checking Components for Wear
163
(A) Daily Component Checks
163
Jaw Liner Maintenance
163
(A) Removal of Moving and Fixed Jaw Liners
163
Side Jaw Liner Maintenance
165
Drive Belt Maintenance
167
Alignment
167
Adjustment
168
(A) Belt Tensioning Measurements
169
Belt Tensioning Measurements
169
Replacement of Drive Belts
170
Electrical Maintenance
171
Before Welding
171
Battery Removal and Installation
171
Charging Radio Remote Handset Battery
173
Dust Suppression Maintenance
173
Hydraulic Ram Maintenance
174
10 Troubleshooting
176
General Troubleshooting
176
General
176
Vibrating Drawer
176
Conveyors
177
Components
178
Hydraulic
179
Production
181
Tracks
181
Electrical
183
Jaw Chamber
184
(10) Engine
185
Machine Fuses
192
11 Storage
199
12 Glossary of Terms
199
13 Appendix
205
13 Appendix
205
Appendix A EC Declaration of Conformity
205
Appendix C Schematics
217
Electrical Schematics
217
(A) Front Panel- CPU Connection
217
(B) Front Panel- CPU Connection (Cont
218
(C) Main Wiring
219
(D) Relay Box
220
Hydraulic Schematics
221
(A) Crusher Hydraulics
221
5
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Terex Evoquip Bison 120 Specifications
General
Brand
Terex
Model
Evoquip Bison 120
Category
Utility Vehicle
Language
English
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