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Terex PT-50 User Manual

Terex PT-50
86 pages
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PT-50/60
Operation and Maintenance Manual
Compact Track Loader
Version: EN
Edition: 2010-04
Part Number: 2030-613
Valid From Serial No: DTC 03133 (50)
DTE 02742 (60)
Original Instructions

Table of Contents

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Terex PT-50 Specifications

General IconGeneral
BrandTerex
ModelPT-50
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

Product Identification PIN

Provides details on the machine's identification plate location and importance.

Manual Introduction

Welcomes the user and outlines the manual's intent for proper machine use.

Intended Use

Specifies the machine's intended applications and warns against improper use.

Copyright Notice

States manual usage restrictions and copyright information.

Warranty Information

Informs about the machine's warranty coverage and availability.

Safety

Safety Alert System

Details the safety alert symbol and hazard classification system used in the manual.

Pictograms

Identifies and explains common symbols found on the machine's instrument panel.

Safety Symbols

Illustrates and describes safety symbols related to specific hazards and their avoidance.

Safety Signs

Shows the placement of safety signs on the machine and provides a key to their meaning.

General Safety Notes

Provides essential safety guidelines for operating and maintaining the machine.

Personal Protection Equipment

Advises on the use of appropriate Personal Protective Equipment (PPE) for safe operation.

Danger Zone

Explains the danger zone around the machine and precautions to maintain safety.

Safe Operation

Outlines requirements for machine operators and their responsibilities for safe operation.

Machine Stability

Provides guidelines to maximize machine stability and prevent rollovers.

Transporting Persons

Explicitly states that the machine must not be used to transport persons.

Fire Prevention

Details essential practices for preventing fires on the machine.

Crush and Burn Avoidance

Explains hazards related to crushing and burns and how to avoid them.

Placing Into Operation

Covers the necessary steps and checks before placing the machine into operation.

Starting the Machine

Details the step-by-step procedure for safely starting the machine's engine.

Jobsite Safety

Provides safety advice for working on various job sites and near hazards.

Parking the Machine

Outlines the correct procedure for parking the machine safely.

Towing and Retrieving

Details the safe methods for towing or retrieving the machine when it's not operational.

Transporting the Machine

Covers the safe methods for transporting the machine on a vehicle.

Maintenance Safety

Highlights safety precautions to be taken while performing maintenance.

Battery Safety

Provides specific safety instructions for working with the machine's battery.

Hydraulic Lines and Hoses Safety

Details safety considerations and service life for hydraulic hoses and lines.

Technical Data

General Structure

Provides a general overview and identifies major structural components of the machine.

Machine Views and Dimensions

Presents diagrams with key dimensions and views of the machine.

Engine Specifications

Lists detailed specifications for the machine's engine.

Electrical System Specifications

Outlines the specifications of the machine's electrical system.

Undercarriage Specifications

Provides technical data regarding the machine's undercarriage.

Transmission Specifications

Details the specifications of the machine's transmission system.

Auxiliary Hydraulics Specifications

Lists specifications for the auxiliary hydraulic system.

Ground Pressure Data

Provides information on the machine's ground pressure under different conditions.

Operating Specifications

Lists key operating specifications, including tipping and operating loads.

Service and Refill Capacities

Details the approximate capacities for various fluids and tanks.

Fluid Specifications

Specifies the types and standards for fuels, oils, and coolants.

Dimensions and Weights

Lists the overall dimensions and various weight specifications of the machine.

Machine Description and Controls

Display Elements

Identifies and explains the various display elements on the machine's instrument panel.

Controls Overview

Explains the function and operation of the machine's hydraulic pilot joystick controls.

Throttle Operation

Describes the location and function of the throttle lever for controlling engine RPM.

Two Speed System

Explains the operation of the two-speed drive system and how to shift ranges.

Bucket Positioning Feature

Details the optional bucket positioning feature and its operation.

Auxiliary Hydraulics Operation

Explains how to connect and operate the auxiliary hydraulic system for attachments.

Electric Attachment Control

Describes how electrical inputs control certain machine attachments via joysticks.

Emergency Exits

Outlines procedures for using emergency exits from the operator's cab.

Operation

General Operation Information

Provides general information and context for operating the compact track loader.

Pre-Operation Safety Checklist

Lists essential safety checks to perform before operating the machine.

Starting Procedure

Details the step-by-step procedure for safely starting the machine's engine.

Surface Preservation

Advises on operating techniques to minimize ground disturbance on sensitive surfaces.

Filling the Bucket

Provides steps for efficiently filling the machine's bucket with material.

Grading Operation

Explains the procedure for grading and cutting depth adjustments.

Leveling Operation

Details the steps for leveling material using the machine.

Loading Operation

Describes the process for loading material into trucks or trailers.

Fastening Attachments

Explains the procedure for securely fastening attachments to the machine.

Unfastening Attachments

Details the procedure for safely unfastening attachments from the machine.

Power Quick Attach System

Describes the operation of the hydraulic power quick attach system.

Operation on Inclines

Provides guidelines for operating the machine safely on inclines.

Shut-Down Procedure

Outlines the correct procedure for shutting down the machine's engine.

Lift Arm Brace Usage

Explains how to install and use the lift arm brace for safety.

Transportation

Safe Transport Practices

Covers precautions and procedures for safely transporting the machine via vehicle.

Towing and Retrieving

Details the safe methods for towing or retrieving the machine when it's not operational.

Loading and Unloading Procedure

Provides a step-by-step guide for loading and unloading the machine.

Lifting Procedure

Explains the correct procedures and attachment points for lifting the machine.

Maintenance

General Maintenance Importance

Emphasizes the importance of care and maintenance for machine longevity.

Care and Cleaning

Provides instructions and precautions for cleaning the machine effectively.

Maintenance Intervals

Lists daily, and periodic maintenance tasks with their recommended intervals.

Lubrication Points

Identifies and illustrates the lubrication points on the machine.

Engine Oil Check

Details the procedure for checking the engine oil level.

Engine Oil Change

Provides steps for performing a regular engine oil and filter change.

Hydraulic Oil Change

Outlines the procedure for changing the hydraulic oil and filter.

Hydraulic Filter Change

Explains the process for changing the hydraulic filter element.

Accessory Belt Inspection

Describes how to inspect the engine's accessory belt for tension and condition.

Water Separator Draining

Details the procedure for draining water from the fuel system's water separator.

Fuel Filter Change

Provides instructions for changing the fuel filter element.

Undercarriage Information

Offers general information and cleaning recommendations for the undercarriage assemblies.

Track Tension Check

Explains how to check the track tension for proper adjustment.

Track Tension Adjustment

Details the procedure for adjusting the track tension on the machine.

Drive Sprocket Rollers

Advises on inspecting and replacing drive sprocket rollers as wear items.

Air Cleaner Removal and Inspection

Outlines the procedure for removing and inspecting the air cleaner elements.

Air Cleaner Cleaning

Provides instructions for cleaning the primary air cleaner element.

Radiator and Oil Cooler Cleaning

Explains how to clean the radiator and oil cooler for optimal performance.

Engine Coolant Change Procedure

Details the procedure for changing the engine coolant.

Chassis Cleaning

Describes the process for cleaning the chassis area beneath the cab and engine.

Electrical System

Explains the electrical panel layout and troubleshooting fuses.

Storage Preparation

Provides instructions for preparing the machine for extended storage.

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