EasyManua.ls Logo

Terex Genie GS-1932m Lite User Manual

Terex Genie GS-1932m Lite
261 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service and Repair Manual
Serial Number Range
GS
-1330m
Refer to inside cover
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
GS
-1432m/1932m
GS
-1932m Lite/1932m XH
GS
-1530/1532
GS
-1930/1932/1932 XH
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
GS
-2032/2632/3232
GS
-2046/2646/3246/4046
GS
-2646 XH/3246 XH
GS
-4655
Part No. 1309020GT
Rev B
August 2021

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Terex Genie GS-1932m Lite and is the answer not in the manual?

Terex Genie GS-1932m Lite Specifications

General IconGeneral
Platform Height19 ft
Platform Capacity500 lb
Weight2, 624 lb
Drive Speed2.2 mph
Gradeability25%
Power SourceElectric
Working Height25 ft
Maximum Working Height25 ft
Capacity500 lb
Overall Width0.76 m
Platform Width0.76 m

Summary

Serial Number Range

Introduction

Compliance

Details machine classification and design life as per ISO standards.

Machine Classification

Specifies machine classification as Group A/Type 3 by ISO 16368.

Machine Design Life

Describes design life requirements with proper operation and maintenance.

Find a Manual for this Model

Instructions on locating specific manuals via the Genie website.

Serial Number Range

Revision History

Serial Number Legend

Safety Rules

Personal Safety

Awareness of hazards for personnel working on or around the machine.

Workplace Safety

Awareness of hazards and safety practices in the workplace.

Specifications

Machine Specifications

Details battery specifications for various Genie GS models.

Fluid Capacities

Lists hydraulic fluid capacities for various Genie GS models.

Tires and Wheels

Provides tire sizes and torques for various Genie GS models.

Performance Specifications

Details drive speed, function speed, and gradeability for various models.

Hydraulic Oil Specifications

Specifies required hydraulic oil properties and recommended fluids.

Hydraulic Component Specifications

Details specifications for function pumps and manifolds for various models.

Manifold Component Specifications

Hydraulic Hose and Fitting Torque Specifications

Seal-Lok Fittings

Torque specifications for Seal-Lok fittings (ORFS).

JIC 37° Fittings

Torque specifications for JIC 37° fittings (swivel nut).

SAE O-ring Boss Port

Torque specifications for SAE O-ring Boss Ports (Aluminum and Steel).

Torque Procedure

Seal-Lok Fittings Torque Procedure

Procedure for replacing and tightening O-rings in Seal-Lok fittings.

JIC 37° Fittings Torque Procedure

Procedure for aligning and tightening JIC 37° fittings.

Repair Procedures

Machine Configuration for Repairs

Specifies the required machine configuration for performing repair procedures.

About Repair Procedures Section

Guidance for performing procedures, emphasizing professional service and reverse assembly.

Platform Controls

Platform Circuit Board

Details the platform controls circuit board and its components.

Platform Joystick

Procedure for removing the platform joystick assembly.

Platform Controls Alarm

Procedure for removing the platform controls alarm component.

Platform Emergency Stop Button

Procedure for removing the platform emergency stop button.

Ground Controls

Ground Controls Software Revision Level

Procedure to determine the machine software revision level.

Ground Controls Machine Setup

Procedure for setting up machine parameters using ground controls.

Loading or Updating Machine Software

Procedure for updating machine software via Bootloader or Application Mode.

Connect to SmartLink Web Service Tool

Procedure for connecting to the SmartLink web service tool using a Wi-Fi router.

Ground Controls Service Override Mode

Procedure for operating the machine in Service Override mode.

Level Sensors Installation and Calibration

Procedure for installing and calibrating the level sensor.

Outrigger Calibration GS-3232

Procedure for calibrating the outrigger level sensor for GS-3232.

Hydraulic Tank

Hydraulic Tank Removal

Procedure for removing the hydraulic tank.

Hydraulic Pump

Hydraulic Pump Removal

Procedure for removing the hydraulic pump.

Manifolds

Manifold Components GS-1330m

Lists function manifold components and torque specs for GS-1330m.

Manifold Components GS-1432m Series

Lists function manifold components and torque specs for GS-1432m series.

Manifold Components GS-3232

Lists function manifold components and torque specs for GS-3232.

Manifold Components GS-4655

Lists function manifold components and torque specs for GS-4655.

Manifold Components Electric Drive / Other Models

Lists function manifold components and torque specs for electric drive models.

Manifold Components Hydraulic Drive Models

Lists function manifold components and torque specs for hydraulic drive models.

Check Valve Manifold Components Hydraulic Drive

Details check valve manifold components and torque for hydraulic drive models.

Manifold Components Hydraulic Drive GS-2032/2632

Lists function manifold components and torque specs for GS-2032/2632 hydraulic models.

Outrigger Manifold Components GS-3232

Details outrigger manifold components and torque for GS-3232.

Outrigger Cylinder Manifold Components GS-3232

Lists outrigger cylinder manifold components and torque for GS-3232.

Valve Adjustments Function Manifold

Procedures for adjusting system and steer relief valves.

Adjust Steer Relief Valve Hydraulic Drive Models

Procedure to adjust steer relief valve for hydraulic drive models.

Valve Coils Testing

Procedure for testing valve coils using a multimeter.

How to Test a Coil Diode

Steer Axle Components

Yoke Assembly Removal

Procedure for removing the yoke assembly from the chassis.

Drive Motor Removal

Procedure for removing the drive motor.

Steer Cylinder Removal

Procedure for removing the steer cylinder from the machine.

Steer Bellcrank Removal

Procedure for removing the steer bellcrank.

Manual Brake Release Electric Drive Models

Procedure for manually releasing electric brakes.

Thrust Washers GS-1432m Series

Procedure for removing thrust washers for GS-1432m series.

Non-Steer Axle Components

Drive Brake Removal Hydraulic Drive Models

Procedure for removing the drive brake on hydraulic drive models.

Brake Release Hand Pump Components

Brake Release Hand Pump Components Hydraulic Drive

Lists components and torque for the hydraulic drive brake release hand pump.

Scissor Components

Scissor Assembly Disassembly GS-1330m

Procedure for disassembling the scissor assembly for GS-1330m.

Scissor Assembly Disassembly GS-1432m

Procedure for disassembling the scissor assembly for GS-1432m.

Scissor Assembly Disassembly GS-1530/1532

Procedure for disassembling the scissor assembly for GS-1530/1532.

Scissor Assembly Disassembly GS-1930/1932 Series

Procedure for disassembling scissor assembly for GS-1930/1932 series.

Scissor Assembly Disassembly GS-1932m Series

Procedure for disassembling scissor assembly for GS-1932m series.

Scissor Assembly Disassembly GS-2632/2646 Series

Procedure for disassembling scissor assembly for GS-2632/2646 series.

Scissor Arm Wear Pad Replacement GS-1432m Series

Procedure to replace scissor arm wear pads for GS-1432m series.

Scissor Arm Wear Pad Replacement All Other Models

Procedure to replace scissor arm wear pads for other models.

Platform Height Sensor Disassembly GS-1432m Series

Procedure to disassemble platform height sensor assembly for GS-1432m series.

Platform Height Sensor Disassembly Other Models

Procedure to disassemble platform height sensor assembly for other models.

Lift Cylinders Removal

Procedure for removing the lift cylinder.

Platform Overload System Calibration

Procedures for calibrating the platform overload system.

Full Load Calibration Part 1

Steps for full load calibration, including battery and fluid checks.

Full Load Calibration Part 2

Steps for full load calibration, including platform raising and lowering.

No Load Calibration

Procedure for no load calibration of the platform overload system.

Platform Overload Recovery Message

Information on clearing the OL: PLATFORM OVERLOADED message.

Outdoor Height Limiting Calibration

Procedure for calibrating the outdoor height limiting system.

Platform Components

Platform Removal GS-1432m Series

Procedure for removing the platform for GS-1432m series.

Platform Removal Other Models

Procedure for removing the platform for all other models.

Platform Extension Deck Removal

Procedure for removing the platform extension deck.

Replace Platform Extension Deck Wear Pads

Procedure for replacing wear pads on the platform extension deck.

Battery Charger

Battery Charger Overview

Describes charger features, selectable charging profiles, and status indicators.

Selecting a Battery Charger Profile

Procedure for selecting the correct charge profile for the battery type.

Charger Fault Codes

Lists charger fault codes, possible causes, and solutions.

Charger Error Codes

Lists charger error codes, conditions, and possible causes.

Power Cables

Drive Motor Power Cable Replacement Electric Drive

Procedure for replacing drive motor power cables on electric drive models.

Repair Procedures

Power Cable Diagram

Illustrates the routing and connections of drive motor power cables.

Diagnostics

About Diagnostics Section

Explains the use of fault code charts and required test equipment.

Diagnostic Definitions

Defines terms used in the diagnostics section: GSDS, ECM, GCON, PCON, OIC, DTC.

GCON LCD Diagnostic Readout

Explains alpha-numeric codes for machine status and malfunctions.

Genie SmartLink Diagnostic System

Overview of the SmartLink system indicating OIC and DTC codes.

GCON ECM Connector Layout

Diagrams showing GCON ECM connector layouts for models with/without outriggers.

GCON I/O Map Models Without Outriggers

Details pin assignments, circuit functions, I/O type, and wire colors for GCON without outriggers.

GCON I/O Map Models With Outriggers

Details pin assignments, circuit functions, I/O type, and wire colors for GCON with outriggers.

Operational Indicator Codes (OIC)

Explains codes displayed for machine operating status and malfunctions.

Diagnostic Trouble Codes (DTC)

Explains codes indicating device or circuit malfunctions.

Troubleshooting HXXX and PXXX Faults

Steps for diagnosing and fixing HXXX and PXXX faults.

Fault Inspection Procedure

Steps for inspecting and diagnosing faults.

Type HXXX Faults

Lists HXXX fault codes, their messages, descriptions, causes, and failure modes.

Type PXXX Faults

Lists PXXX fault codes, their messages, descriptions, causes, and failure modes.

Type UXXX Faults

Lists UXXX fault codes, their messages, descriptions, causes, and failure modes.

Type FXXX Faults

Lists FXXX fault codes, their messages, descriptions, causes, and failure modes.

Type CXXX Faults

Lists CXXX fault codes, their messages, descriptions, causes, and failure modes.

Hydraulic Schematic GS-1330m

Hydraulic Schematic GS-1432m Series

Hydraulic Schematic Electric Drive GS-1530/1532/1930/1932 Series

Hydraulic Schematic Hydraulic Drive GS-1530/1532/1930/1932 Series

Hydraulic Schematic Electric Drive GS-2032/2632/3232/2046/2646/3246 Series

Hydraulic Schematic Hydraulic Drive GS-2032/2632

Hydraulic Schematic Outriggers GS-3232

Hydraulic Schematic GS-4046

Hydraulic Schematic GS-4655

Electrical Schematic GS-1330m

Electrical Schematic GS-1432m Series

Electrical Schematic GS-3232

Electrical Schematic GS-4655

Electrical Schematic Other Models Electric Drive

Electrical Schematic Other Models Hydraulic Drive

Electrical Schematic Options

Related product manuals