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Genie GS-2646 AV
Terex Genie GS-2646 AV Maintenance Manual
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Maintenan
ce M
anu
al
-
Sciss
or Lifts
Slab S
cissor
Lifts
This m
anua
l includes d
etailed
procedur
es f
or each
maintenance inspection.
Rough Terrain
Scis
sor Lif
ts
For
Repair proce
dures, Fault
Codes,
Electr
ical and Hyd
rau
lic
Schematics, r
efer to the
appr
opriate S
ervice and
Repair
Manual for your machine.
Refer to the inside cover for a list of models
included i
n
this
manual.
Orig
inal Instr
uctions
Par
t No.
1272215GT
Rev E1
Jun
e 2022
2
Table of Contents
Models Included in this Manual
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
13
Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55
13
Function Speeds GS-69, GS-84, GS-90
13
Drive Speeds
15
Torque Specifications
16
Tires and Wheels
16
Battery Specifications
17
Battery Specifications - DC and be Models
17
Engine Specifications
18
Engine Operator and Maintenance Manuals
18
Deutz Engine Models
18
Perkins Engine Models
19
Ford Engine Models
19
Kubota Engine Models
20
Kohler Engine Models
20
GM Engine Models
21
Hydraulic Specifications
22
Hydraulic Relief Valves
22
Hydraulic and Drive Hub Fluid Capacities
24
Hydraulic Oil Specifications
25
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
43
Inspect the Battery Balancer - GS-69 DC
44
Inspect the Electrical Wiring
45
Inspect the Electrical Contactor
46
DC, Gs-69 be
46
Inspect the Voltage Inverter (if Equipped)
46
Test the Flashing Beacons (if Equipped)
48
Visual Inspection of the Hydraulic Oil
48
Inspect the Hydraulic Filters
49
Check the Exhaust System - Engine Models
50
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
51
Test the Fuel Select Operation - Gasoline/Lpg Models
51
Check and Adjust the Engine RPM
52
Inspect the Tires, Wheels and Lug Nut Torque
55
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
55
Test the Drive Brakes
56
Test the Drive Speed - Stowed Position
56
Test the Drive Speed - Raised Position
57
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
57
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
61
Annual Maintenance Procedures
64
Check the Drive Hub Oil Level and Fastener Torque
64
Test the Function Pump - GS-69 be and GS-69 DC
65
Test the Oscillate Axle - GS-90
65
Test the down Limit Switch Descent Delay
68
And GS-90 (if Equipped)
68
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46, GS-47 (if Equipped)
70
Check the Steer Yoke King Pin Fastener Torque
72
Programmed Maintenance Procedures
73
P0-1 Inspect the Engine Air Filter - GS-69 RT
73
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46, GS-47
74
P0-3 Deutz Engine Maintenance - under 1000 Hours
75
P0-4 Ford Engine Maintenance - under 1000 Hours
76
P0-5 Kohler Engine Maintenance - under 1000 Hours
77
P0-6 Kubota Engine Maintenance - under 1000 Hours
78
P0-7 Perkins Engine Maintenance - under 1000 Hours
79
P0-8 GM Engine Maintenance - under 1000 Hours
80
P1-1 Perform Engine Maintenance - 1000 Hours
81
P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90
82
P2-1 Perform Engine Maintenance - 2000 Hours
82
P2-2 Replace the Hydraulic Filters
83
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
84
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
86
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
89
P2-6 Test or Replace the Hydraulic Oil
90
P3-1 Perform Engine Maintenance - 3000 Hours
91
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Terex Genie GS-2646 AV Specifications
General
Brand
Terex
Model
Genie GS-2646 AV
Category
Scissor Lifts
Language
English
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