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TERRY Melody 1 - User Manual

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Installation Manual
Melody 1 Platform Lift
Ref. ED01050g Date: 03/04/2012
Original instructions
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Summary

THE MELODY 1 PLATFORM LIFT

Lift Overview and Features

Details the Melody 1's hydraulic scissor mechanism, load capacity, travel height, and suitability for various users.

MELODY 1 INSTALLATION INSTRUCTIONS

Platform Positioning and Base Frame Setup

Steps for raising the platform, inserting safety scotches, and setting up the base frame.

Power Pack and Hydraulic Hose Routing

Positioning the power pack and routing hydraulic hoses and wiring.

Electrical Connections and Wiring Management

Connecting charger and wall station cables, securing wiring with tie wraps.

Gate Fitting and Lock Assembly Installation

Instructions for fitting the gate, lock assembly, and associated components.

Final Cable Connections and Fuse Installation

Connecting gate cables, car station block, and installing fuses.

Upper Station Mounting and System Testing

Mounting the upper call station and preparing for final tests.

Hydraulic System Bleeding and Final Checks

Bleeding the hydraulic system, final adjustments, and test procedures.

MELODY 1 BASE FRAME AND SCISSOR ASSEMBLY

Accessing Under Platform and Safety Scotch

Steps to access under the platform and a reminder to insert safety scotches.

MELODY 1 SCHEMATIC CABLE RUN

MELODY 1 DUCT POSITIONS

Ducting Requirements for Cable Routing

Specifies duct sizes and routing for call stations and the charger box.

MELODY 1 TECHNICAL SPECIFICATION

Application and Load Data

Specifies users, locations, maximum load capacity, and travel distance.

Power and Electrical Specs

Information on power input, battery backup, and electrical specifications.

Safety Features and Mechanism

Lists safety features like safe edges and the lifting mechanism type.

MELODY 1 HEIGHT ADJUSTMENT

Pre-adjustment Safety Note

Crucial safety step: disconnect the anti-creep switch before height adjustments.

Platform Height Adjustment Procedure

Step-by-step guide for adjusting the platform's height using the adjustment disc.

Bowden Cable Adjustment

Procedure for adjusting the bowden cable to set the lower gate release position.

MELODY 1 GENERAL FAULT FINDING

Lift Operation Faults (Up;Down)

Troubleshooting steps for lift ascent/descent failures, checking buttons, fuses, and wiring.

Gate Operation Faults

Troubleshooting steps for upper and lower gates not opening.

Remote Control Reprogramming

Instructions for reprogramming key fobs after disconnection or long storage.

MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 1 OF 3)

Installation Details and Specifications

Fields for lift reference, location, manufacturer, date, travel, load, and speed.

Electrical Supply and Pressure Settings

Information on electrical supply and pressure relief valve settings.

MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 2 OF 3)

Static Examination and Clearance Checks

Checks on earth bonding, insulation, controls, platform leveling, and liftway clearances.

Gate Interlocks and Manual Controls

Verification of gate interlocks, manual lowering valve, and limit switches.

On-site Load Test Confirmation

Confirmation that the on-site load test has been successful.

MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 3 OF 3)

Safety System Checks List

Checks for hose condition, call stations, gate interlocks, rollers, and safe edges.

Installer Declaration and Certification

Installer's certification of compliance with instructions and standards.

Purchaser;User Acceptance and Training

Confirmation of receiving instructions and demonstration for safe use.

TRADE CUSTOMER FEEDBACK QUESTIONNAIRE

Company and Lift Identification

Fields for company name and lift number for feedback submission.

Product Feedback and Recommendations

Questions regarding parts, manufacturing, quality, specification, and user satisfaction.

DECLARATION OF CONFORMITY

Directive and Standard Compliance

Declaration of conformity to EU Directives and relevant safety standards.

Technical File and Declaration Details

Information on the authorized person for the technical file and declaration completion.

MELODY 1 SERVICE & MAINTENANCE

Service Schedule and Environment

Recommendations for service frequency and considerations for adverse environments.

Service Inspection Points Checklist

A comprehensive list of items to check during routine service and maintenance.

Lubrication Guide

Specific points and part numbers for lubrication during service.

MELODY 1 BASIC SAFETY SYSTEM CHECKS

Safety System Checklist Items

Checklist items for call station, gate interlocks, ram rollers, and safe edges.

Engineer and Customer Sign-off

Engineer's certification of checks and customer agreement on completion.

MELODY 1 DEFINITION OF BASIC SAFETY ITEMS

Hose, Call Station, and Gate Checks

Definitions for checking hose condition, call station operation, and gate interlocks.

Platform Gate, Ram Rollers, and Safe Edges

Definitions for platform gate, ram roller security, remote enabler, and safe edge checks.

MELODY 1 WIRING DIAGRAM

Connector Definitions

Definitions and sizes for connectors used in the wiring diagram.

MELODY 1 CIRCUIT BOARD LAYOUT

Circuit Board Connector Definitions

List of connectors, their identifiers, and cable sizes used on the circuit board.

MELODY 1 CONTROL BOARD WIRING

Controller Features and Operation

Description of controller features like UP/DOWN control, delay circuits, and interlocks.

Fuse Functions and Overrides

Explanation of fuse functions and how to override the remote control enabler.

MELODY 1 LIFT GATE CONTROL CIRCUIT

Gate Interlock and Timer Logic

Description of gate interlocks and how gate release buttons interact with the timer.

Wiring Connections Overview

Wiring details for the eight-way connector connecting to various components.

MELODY 1 APPENDIX-REMOTE CONTROL ENABLER SYSTEM

System Components and Operation

Overview of the single channel control system with transmitter and receiver.

Reprogramming Procedures

Step-by-step guide for reprogramming key fobs and the output timer.

MELODY 1 MEGGER TESTING

Earth Continuity Testing Procedure

Procedure for testing earth continuity on various cables and connectors.

Specific Cable Megger Tests

Detailed megger testing steps for carriage, lower, and upper station cables.

Fuse and Connector Megger Tests

Disconnecting fuses and testing connections at the 13-way connector.

MELODY 1 CHARGER BOX TEMPLATE

BULLETINS

MELODY 1 CABLE TIE FIXING

MELODY 1 UPPER LEVEL GATE FITTING INSTRUCTIONS (XB00223)

Upper Level Gate Fitting Overview

Indicates the document contains standard gate, side exit gate, and pit installation instructions.

Plinth and Base Plate Installation

Positioning and securing the plinth and base plate with screws and rawl plugs.

Gate Post and Panel Angle Attachment

Securing back panel angles to gate posts and cutting posts to length.

Base Plate Alignment and Securing

Achieving alignment and fully tightening bolts for the base plate.

Lower Hinge Pin Attachment

Securing the lower hinge pin to the plinth using button head screws.

Gate Panel Component Preparation

Removing parts from the gate panel and preparing for correct orientation.

Securing Gate Panel with Upper Hinge

Positioning the gate panel on the lower hinge pin and securing with the upper hinge pin.

Back Board and Call Station Installation

Cutting the back board, installing it, and attaching the call station plate.

Final Gate Post and Plinth Finishing

Installing blanking plates, glands, and anti-slip tape.

SIDE EXIT UPPER LEVEL GATE

Side Exit Gate Components

Listing of additional parts needed for the side exit gate, beyond standard components.

Side Panel Measurement and Attachment

Measuring the side panel height and securing it to the gate post.

Buffalo Board and Side Panel Cap Fitting

Ensuring the buffalo board is flush and fitting the side panel cap.

Side Panel Support and Riveting

Securing the side panel support on the upper level and drilling for rivets.

Step-lift Upper Level Gate Pit Installation Instruction

Gate Support Section Placement

Positioning the gate support section in the pit and aligning it with the gate base.

Base Plate Fastening and Leveling

Securing the base plate and using packing to ensure the section is level.

MELODY 1 RAMP CALL POST INSTRUCTIONS (XB00198 B)

Ramp Call Post Installation Overview

Details contents for ramp mounted, stand alone call posts, and templates.

Template Placement and Ramp Fixing

Positioning a template, drilling holes, and fixing the ramp to the base frame.

Call Post Cable Connection and Securing

Connecting lift cable to articulated head and securing the post.

Stand Alone Post and Conduit Setup

Fastening stand-alone posts, fitting covers, and preparing for conduit.

Ramp Knockout and Floor Fastening

Removing knockouts and securely fastening the ramp to the floor.

TRIPLE BRIDGING STEP HEIGHT ADJUSTMENT (XB00218)

Measure Bridging Step Height

Measuring the height from the upper step to the lift platform.

Adjust Step Heights with Collars

Using adjustment collars to achieve equal heights between steps.

BRIDGING STEP PICK-UP BRACKET INSTALL INSTRUCTIONS (XB00217)

Pick-up Bracket Fastening

Securing the pick up bracket using fasteners for the handrail support.

Barley Seed Panel Installation

Positioning the barley seed panel and fastening it with plastic screws.

Lower Call Station Location Templates

Standard Height Templates (RH;LH)

Templates for positioning standard height lower call stations on RH and LH sides.

900 Wide Templates (RH;LH)

Templates for positioning 900mm wide lower call stations on RH and LH sides.

MELODY 1 CLIENT CHECK LIST

Client Review Checklist Items

Items to confirm with the client: controls, safety features, emergency lowering, power, booklet, contacts.

Confirmation and Sign-off

Client's confirmation of receiving the checklist review from the engineer.

TERRY Melody 1 Specifications

General IconGeneral
BrandTERRY
ModelMelody 1
CategoryLifting Systems
LanguageEnglish

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