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Textron EZGO EXPRESS S4 User Manual

Textron EZGO EXPRESS S4
102 pages
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ISSUED JUNE 2019
Express S4, 72V
Service Parts Manual
699361 - B
REVISED SEPTEMBER 2019
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Textron EZGO EXPRESS S4 Specifications

General IconGeneral
BrandTextron
ModelEZGO EXPRESS S4
CategoryElectric Vehicles
LanguageEnglish

Summary

General Information and Precautions

Battery Storage and Disposal

Guidelines for battery prolonged storage and safe disposal procedures.

How to Use the Service Parts Manual

Navigating and Finding Parts

Guide to using the Table of Contents, illustrations, and part numbering.

Understanding Part Numbering

Explanation of color codes used for body component part numbers.

Accelerator System

Accelerator Pedal Assembly Components

Diagram and parts list for the accelerator pedal and its associated hardware.

Battery Charger

Battery Charger Models

Details on available 72V battery charger models and their specifications.

Body Components

Front Body and Brushguard

Illustration and parts for the front fascia, brushguard, and related hardware.

Instrument Panel and Interior

Parts for the instrument panel, glove box, and interior trim.

Floor, Seat Frame, and Brackets

Components for floor panels, seat frames, and battery tray brackets.

Rear Body and Bumpers

Parts for the rear bumper, scuff pads, and receptacle cover.

Body Accessories

Components for floor-mount and swivel mount gun holders.

Brakes

Brake Pedal and Linkage

Illustration and parts for the brake pedal and its connecting mechanism.

Brake System Parts

List of components for service brake pads, springs, and hardware.

Brake Drum and Actuation

Illustration and parts for the brake drum, shoes, and adjuster.

Electrical System

Main Harness and Steering Controls

Components for the main electrical harness and steering column.

Battery Installation and Wiring

Diagram and parts for battery installation, tie-downs, and wiring.

Charging System Components

Parts for the charger receptacle, solenoid, and fuse block.

Lighting and Control Panel

Components for headlights, taillights, and control panel switches.

Electronic Speed Control

Speed Controller and Wiring

Illustration and parts for the electronic speed control unit and its connections.

Front Suspension and Steering

Spindle and Hub Assemblies

Illustration and parts for front spindle and hub assemblies.

Steering Column and Wheel

Components for the steering column, shaft, bushings, and wheel.

Tie Rod and Steering Linkage

Parts for the tie rod ends, threaded rod, and jam nuts.

Rack and Pinion Steering

Illustration and parts for the rack and pinion steering unit.

Motor

Motor and Power Wiring

Illustration and parts for the 72V motor and its main power wires.

Rear Axle and Differential

Rear Axle Assemblies

Illustrations and parts for standard and limited slip rear axles.

Differential Internal Components

Detailed parts list for the differential, gears, bearings, and seals.

Rear Suspension

Shock Absorbers and Leaf Springs

Illustration and parts for rear shock absorbers and leaf spring assemblies.

Suspension Mounting Hardware

Hardware for leaf spring shackles, brackets, and mounting bolts.

Seating Components

Seat Back Assemblies

Illustrations and parts for seat back assemblies in various colors.

Seat Bottom Assemblies

Illustrations and parts for seat bottom assemblies in various colors.

Flip Seat and Handrail Kits

Parts for flip seat bottom assemblies and rear flip seat handrail kits.

Weather Protection

Sun Top Kits

Illustrations and parts for black, white, and tan sun top kits.

Windshield Kits

Parts for full, split clear, and split tinted windshield kits.

Weather Enclosure Options

Various color and style options for weather enclosure kits.

Wheels and Tires

Wheel and Tire Assemblies

Illustrations and parts for different wheel and tire assemblies.

Decals and Labels

Vehicle Identification and Safety Decals

Decals for cowl, steering wheel, console, and safety warnings.