TGB Hornet 50 User Manual

1
CONTENT
1. REGULAR INSPECTION -----------------------------------------
2
1-1 Delivery Introduction ---------------------------------------------------2
1-2 Inspection Before Running -------------------------------------------4
1-3 Regular Inspection ------------------------------------------------------5
1-4 General Inspection ------------------------------------------------------6
2. MAINTENANCE INFORMATION------------------- ------------
7
2-1 Specification Sheet -----------------------------------------------------7
2-2 Maintenance Data ---------------------------- ---------------------------8
2-3 Special Tools --------------------------------------------------------------9
2-4 List of Grease & Oil Adopted ----------------------------------------12
2-5 Circuit Drawings ---------------------------------------------------------13
2-6 Tighting Torque of Screws---------------------------------------------14
2-7 Simplified Troubleshooting -------------------------------------------16
2-8 Troubleshooting ----------------------------------------------------------17
3. DESCRIPTION OF COMPONENTS AND ASSEMBLY ---
25
3-1 Cover and Seat -----------------------------------------------------------26
3-2 Engine ----------------------------------------------------------------------27
3-3 Transmission Mechanism --------------------------------------------30
3-4 Electric System -----------------------------------------------------------35
3-5 Body --------------------------------------------------------------------------37
4. DISASSEMBLY REPAIRMENT
------------ ------------------------39
4-1 Notice for Disassembly Repairment ------------------------------40
4-2 Removal and lnstallation of Engine -------------------------------41
4-3 Disassembly and Assembly of Engine ---------------------------43
4-4 Removal and Assembly of Carburetor ---------------------------73
4-5 Removal and Inspection and Assembly of Electric Parts --75
4-6 Removal and Inspection and Assembly of Body Parts -----80

TGB Hornet 50 Specifications

General

Brand	TGB
Model	Hornet 50
Category	Offroad Vehicle
Language	English

Summary

CHAPTER I : REGULAR INSPECTION

1-1 Delivery Introduction

Guide for new owners on initial setup and basic operation.

1-2 Inspection Before Running

Pre-operation checks to ensure safety and functionality.

1-3 Regular Inspection

Recommended maintenance intervals and tasks.

1-4 General Inspection

Comprehensive checks and adjustments for overall condition.

2. MAINTENANCE INFORMATION

2-1 Specification Sheet

Technical details and specifications for ATV models.

2-2 Maintenance Data

Key maintenance measurements and tolerances.

2-3 Special Tools

List of specific tools required for maintenance tasks.

2-4 List of Grease & Oil Adopted

Recommended lubricants and their applications.

2-5 Circuit Drawing

Electrical system wiring diagram.

2-6 Tighting Torque of Screws

Specified torque values for various fasteners.

2-7 Simplified Troubleshooting

Quick guide to common problems and their solutions.

2-8 Troubleshooting

Detailed diagnostic procedures for engine and system issues.

CHAPTER 3. DESCRIPTION OF COMPONENTS AND ASSEMBLY

3-1 COVER AND SEAT

Details on the ATV's body panels and seating.

3-2 ENGINE

Overview of the engine's internal systems and components.

3-3 TRANSMISSION MECHANISM

Explanation of the power transmission system.

3-4 ELECTRIC SYSTEM

Information on the ATV's electrical components and circuits.

3-5 BODY

Description of the frame, fuel, and oil systems.

CHAPTER 4. DISASSEMBLY REPAIRMENT

4-1 NOTICE FOR DISASSEMBLY INSPECTION

Important guidelines before starting disassembly.

4-2 REMOVAL AND INSTALLATION OF ENGINE

Procedures for removing and installing the engine.

4-3 DISASSEMBLY AND ASSEMBLY OF ENGINE

Detailed steps for engine disassembly and reassembly.

4-4 REMOVAL AND ASSEMBLY OF CARBURETOR

Procedures for removing, inspecting, and assembling the carburetor.

4-5 INSPECTION OF ELECTRIC ITEMS

Inspection procedures for electrical components.

4-6 REMOVAL AND INSPECTION OF BODY PARTS

Procedures for removing and inspecting body components.

UNPACK & ASSEMBLE ATV

Assemble the handle bar.

Steps for correctly installing the ATV's handle bar.

Assemble the caliper.

Instructions for attaching and checking the brake caliper.