TGB Hornet 90 - User Manual

1
CONTENT
1. REGULAR INSPECTION -----------------------------------------
2
1-1 Delivery Introduction ---------------------------------------------------2
1-2 Inspection Before Running -------------------------------------------4
1-3 Regular Inspection ------------------------------------------------------5
1-4 General Inspection ------------------------------------------------------6
2. MAINTENANCE INFORMATION------------------- ------------
7
2-1 Specification Sheet -----------------------------------------------------7
2-2 Maintenance Data ---------------------------- ---------------------------8
2-3 Special Tools --------------------------------------------------------------9
2-4 List of Grease & Oil Adopted ----------------------------------------12
2-5 Circuit Drawings ---------------------------------------------------------13
2-6 Tighting Torque of Screws---------------------------------------------14
2-7 Simplified Troubleshooting -------------------------------------------16
2-8 Troubleshooting ----------------------------------------------------------17
3. DESCRIPTION OF COMPONENTS AND ASSEMBLY ---
25
3-1 Cover and Seat -----------------------------------------------------------26
3-2 Engine ----------------------------------------------------------------------27
3-3 Transmission Mechanism --------------------------------------------30
3-4 Electric System -----------------------------------------------------------35
3-5 Body --------------------------------------------------------------------------37
4. DISASSEMBLY REPAIRMENT
------------ ------------------------39
4-1 Notice for Disassembly Repairment ------------------------------40
4-2 Removal and lnstallation of Engine -------------------------------41
4-3 Disassembly and Assembly of Engine ---------------------------43
4-4 Removal and Assembly of Carburetor ---------------------------73
4-5 Removal and Inspection and Assembly of Electric Parts --75
4-6 Removal and Inspection and Assembly of Body Parts -----80

Summary

CHAPTER I: REGULAR INSPECTION

1-1 Delivery Introduction

Guides customers on correct ATV usage methods.

1-2 Inspection Before Running

Lists items to be inspected by customers before operating the ATV.

1-3 Regular Inspection

Details recommended intervals for periodic service work.

2. MAINTENANCE INFORMATION

2-2 Maintenance Data

Lists maintenance data for engine components and systems.

2-6 Tightening Torque of Screws

Specifies torque values for various screws on the ATV body and engine.

2-7 Simplified Troubleshooting

Offers a simplified troubleshooting guide for common issues.

3. DESCRIPTION OF COMPONENTS AND ASSEMBLY

3-2 Engine

Details the engine's components and systems.

3-3 Transmission Mechanism

Explains the ATV's transmission system and its operation.

3-4 Electric System

Outlines the ATV's electrical system components and functions.

4. DISASSEMBLY REPAIRMENT

4-1 Notice for Disassembly Repairment

Provides important notices and precautions for disassembly and reassembly.

4-3 Disassembly and Assembly of Engine

Covers the detailed sequence for engine disassembly and assembly.

4-5 Removal and Inspection of Electric Items

Guides the removal and inspection of various electric components.

TGB Hornet 90 Specifications

General

Brand	TGB
Model	Hornet 90
Category	Offroad Vehicle
Language	English