Need help?Do you have a question about the TGB 525 and is the answer not in the manual?
General| Brand | TGB |
|---|---|
| Model | 525 |
| Category | Offroad Vehicle |
| Language | English |
Explains symbols used for service needs and warnings.
Outlines safety precautions for operating the vehicle and handling materials.
Provides guidelines for performing maintenance and repairs safely and correctly.
Lists key technical specifications of the TGB 525 ATV.
Details essential torque specifications for various components.
Guides users through diagnosing common engine and handling problems.
Identifies key points requiring lubrication for optimal performance.
Key operational safety and handling guidelines for maintenance.
Outlines recommended maintenance intervals and tasks.
Instructions for inspecting and maintaining fuel lines.
Procedure for checking throttle response and cable free play.
Steps for cleaning and maintaining the air cleaner element.
Guidance on checking, measuring gap, and replacing the spark plug.
Procedure for checking and adjusting valve clearance.
Steps for adjusting the idle speed and emission values.
How to check ignition timing and troubleshoot related components.
Procedure for testing and interpreting cylinder compression.
Instructions for checking and replacing the drive belt.
Maintenance for the disk brake system, including fluid and bleeding.
How to check brake lining wear and when to replace them.
Checks for the brake light and starter interlock switches.
Procedure for adjusting headlight beam height and angle.
How to check clutch operation and disc condition.
How to check front and rear suspension cushions for damage or looseness.
How to inspect the steering handle and its operation.
Guidance on checking tire pressure, tread depth, and condition.
Importance of checking fastener tightness per the maintenance schedule.
Lists specialized tools required for maintenance tasks.
Step-by-step procedure for disassembling body covers.
Instructions for removing the battery, fuse box, and seat.
Procedure for removing fuel cap, front body, and ornamental covers.
Steps for removing side covers and foot boards.
Instructions for removing the tail carrier and rear body cover.
Procedure for removing bumper, bracket, and first housing.
Steps for removing front and rear protectors.
Instructions for removing handlebar cover and upper bracket assembly.
Operational precautions and specifications for the front brake system.
Diagnosing common issues related to the front brake and steering.
Procedures for removing and installing the front wheel and hub.
Visual inspection of the front disk brake system components.
Instructions for adding and checking front brake fluid levels.
Procedure for replacing brake fluid and bleeding the system.
Removal, inspection, and installation of the front brake caliper.
Inspection and replacement guidelines for the front brake disk.
Removal, inspection, and assembly of the front brake master cylinder.
Important precautions for steering and front suspension maintenance.
Diagnosing common issues with steering and front suspension.
Procedure for removing and installing the steering handle.
Steps for removing, inspecting, and installing the steering shaft.
Procedure for removing, inspecting, and installing the steering tie-rod.
Steps for removing, inspecting, and installing the knuckle.
Procedure for removing and installing the front suspension cushion.
Steps for removing, inspecting, and installing the suspension arm.
Procedure for measuring and adjusting the vehicle's toe-in.
Operational precautions and specifications for rear brake/wheel maintenance.
Diagnosing common issues with the rear brake, wheel, and suspension.
Procedures for removing and installing the rear wheel.
Visual inspection of the rear disk brake system components.
Steps for removing and inspecting the rear wheel axle.
Instructions for adding and checking rear brake fluid levels.
Procedure for replacing brake fluid and bleeding the rear system.
Removal, inspection, and installation of the rear brake caliper.
Inspection and replacement guidelines for the rear brake disk.
Removal, inspection, and assembly of the rear brake master cylinder.
Procedure for removing and installing the rear suspension cushion.
Key maintenance data and technical specs for electrical components.
Diagnosing common electrical system problems.
Procedure for removing, checking voltage, and charging the battery.
Inspection procedures for current leakage and charging voltage.
Checking the ignition circuit, CDI unit, coil, and pulse generator.
Inspection and removal/installation of the starter motor and relay.
Instructions for removing and installing meters and related components.
Guide for replacing headlight and other light bulbs.
Inspection and replacement of main switch, handle switches, and horn.
Procedure for removing, testing the fuel unit, and checking over-ride.
Procedure for testing the cooling fan thermo switch.
Testing the thermo unit and water temperature indicator light.
To Next Page
