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TGB blade 300 User Manual

TGB blade 300
218 pages
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BLADE 250/300
SERVICE MANUAL
PDF created with pdfFactory Pro trial version www.pdffactory.com

Table of Contents

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TGB blade 300 Specifications

General IconGeneral
BrandTGB
Modelblade 300
CategoryOffroad Vehicle
LanguageEnglish

Summary

1. GENERAL INFORMATION

General Safety

Provides crucial safety guidelines for operating and servicing the ATV.

Service Precautions

Details essential precautions for ATV maintenance and repair.

Specifications

Lists detailed technical specifications for the ATV models.

Torque Values

Provides standard and engine torque values for critical fasteners.

Troubles Diagnosis

Offers diagnostic flowcharts for common engine starting and running issues.

2. MAINTENANCE INFORMATION

Periodical Maintenance Schedule

Outlines a schedule for regular inspection and maintenance tasks.

Brake System (Disk Brake)

Maintenance procedures for the disk brake system.

3. LUBRICATION SYSTEM

Troubleshooting

Diagnosing issues related to low engine oil level, pressure, or dirty oil.

Oil Pump

Covers removal, disassembly, inspection, and reassembly of the oil pump.

5. ENGINE REMOVAL

Precautions in Operation

General information and safety precautions for engine removal.

Removal of Engine

Detailed steps for the complete removal of the engine.

Engine Installation

Instructions for reinstalling the engine and associated components.

6. CYLINDER HEAD/VALVE

Troubleshooting

Common issues and troubleshooting steps for cylinder head and valve problems.

Cylinder Head Removal

Step-by-step guide for removing the cylinder head assembly.

Cylinder Head Inspection

Procedures for inspecting cylinder head, camshaft, and rocker arm.

Valve Stem Replacement

Detailed process for replacing valve stem seals and guides.

Valve Seat Inspection and Service

Methods for inspecting and servicing valve seats, including grinding.

Cylinder Head Reassembly

Instructions for reassembling the cylinder head and its components.

Cylinder Head Installation

Steps for installing the cylinder head onto the engine block.

Valve Clearance Adjustment

Procedure for measuring and adjusting valve clearance.

7. CYLINDER/PISTON

Cylinder and Piston Removal

Step-by-step guide for removing the cylinder and piston.

Piston Ring Installation

Procedure for correctly installing piston rings onto the piston.

Piston Installation

Steps for installing the piston into the cylinder.

Cylinder Installation

Procedure for installing the cylinder onto the crankcase.

9. FINAL DRIVING MECHANISM

Trouble Diagnosis

Diagnosing issues related to transmission operation and noise.

Disassembly of Transmission

Step-by-step instructions for disassembling the transmission.

Re-assembly of Final Driving Mechanism

Instructions for reassembling the final driving mechanism.

11. CRANKCASE / CRANK

Trouble diagnosis

Diagnosing engine noise issues related to crankshaft and bearings.

Disassembly of crankcase

Step-by-step guide for disassembling the crankcase.

Assembly of crankcase

Instructions for assembling the crankcase and crankshaft.

12. COOLING SYSTEM

Trouble Diagnosis for Cooling System

Flowchart for diagnosing cooling system problems.

14. FRONT BRAKE & FRONT WHEEL

Front Brake Master Cylinder

Removal, inspection, assembly, and installation of the master cylinder.

15. STEERING / FRONT SUSPENSION

16. REAR BRAKE & REAR WHEEL & REAR CUSHION

Brake fluid replacement / Air-bleed

Detailed steps for rear brake fluid replacement and bleeding.

Rear Brake Master Cylinder

Removal, inspection, assembly, and installation of rear master cylinders.

17. ELECTRICAL SYSTEM

Trouble Diagnosis

Diagnosing electrical issues like no voltage, low voltage, and no spark.

Charging System

Inspection of charging circuit, current leakage, and charging voltage.

Ignition System

Ignition circuit diagram and inspection of CDI unit, pulse generator, and ignition coil.

Starting System

Starting circuit diagram and inspection of the starter relay and motor.

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