TGB Hornet 50 - User Manual

1
CONTENT
1. REGULAR INSPECTION -----------------------------------------
2
1-1 Delivery Introduction ---------------------------------------------------2
1-2 Inspection Before Running -------------------------------------------4
1-3 Regular Inspection ------------------------------------------------------5
1-4 General Inspection ------------------------------------------------------6
2. MAINTENANCE INFORMATION------------------- ------------
7
2-1 Specification Sheet -----------------------------------------------------7
2-2 Maintenance Data ---------------------------- ---------------------------8
2-3 Special Tools --------------------------------------------------------------9
2-4 List of Grease & Oil Adopted ----------------------------------------12
2-5 Circuit Drawings ---------------------------------------------------------13
2-6 Tighting Torque of Screws---------------------------------------------14
2-7 Simplified Troubleshooting -------------------------------------------16
2-8 Troubleshooting ----------------------------------------------------------17
3. DESCRIPTION OF COMPONENTS AND ASSEMBLY ---
25
3-1 Cover and Seat -----------------------------------------------------------26
3-2 Engine ----------------------------------------------------------------------27
3-3 Transmission Mechanism --------------------------------------------30
3-4 Electric System -----------------------------------------------------------35
3-5 Body --------------------------------------------------------------------------37
4. DISASSEMBLY REPAIRMENT
------------ ------------------------39
4-1 Notice for Disassembly Repairment ------------------------------40
4-2 Removal and lnstallation of Engine -------------------------------41
4-3 Disassembly and Assembly of Engine ---------------------------43
4-4 Removal and Assembly of Carburetor ---------------------------73
4-5 Removal and Inspection and Assembly of Electric Parts --75
4-6 Removal and Inspection and Assembly of Body Parts -----80

Summary

CHAPTER I: REGULAR INSPECTION

1-1 Delivery Introduction

Guide for new owners on initial setup and basic operation.

1-2 Inspection Before Running

Pre-operation checks to ensure safety and functionality.

1-3 Regular Inspection

Recommended maintenance intervals and tasks.

1-4 General Inspection

Comprehensive checks and adjustments for overall condition.

2. MAINTENANCE INFORMATION

2-1 Specification Sheet

Technical details and specifications for ATV models.

2-2 Maintenance Data

Key maintenance measurements and tolerances.

2-3 Special Tools

List of specific tools required for maintenance tasks.

2-4 List of Grease & Oil Adopted

Recommended lubricants and their applications.

2-5 Circuit Drawing

Electrical system wiring diagram.

2-6 Tighting Torque of Screws

Specified torque values for various fasteners.

2-7 Simplified Troubleshooting

Quick guide to common problems and their solutions.

2-8 Troubleshooting

Detailed diagnostic procedures for engine and system issues.

CHAPTER 3. DESCRIPTION OF COMPONENTS AND ASSEMBLY

3-1 COVER AND SEAT

Details on the ATV's body panels and seating.

3-2 ENGINE

Overview of the engine's internal systems and components.

3-3 TRANSMISSION MECHANISM

Explanation of the power transmission system.

3-4 ELECTRIC SYSTEM

Information on the ATV's electrical components and circuits.

3-5 BODY

Description of the frame, fuel, and oil systems.

CHAPTER 4. DISASSEMBLY REPAIRMENT

4-1 NOTICE FOR DISASSEMBLY INSPECTION

Important guidelines before starting disassembly.

4-2 REMOVAL AND INSTALLATION OF ENGINE

Procedures for removing and installing the engine.

4-3 DISASSEMBLY AND ASSEMBLY OF ENGINE

Detailed steps for engine disassembly and reassembly.

4-4 REMOVAL AND ASSEMBLY OF CARBURETOR

Procedures for removing, inspecting, and assembling the carburetor.

4-5 INSPECTION OF ELECTRIC ITEMS

Inspection procedures for electrical components.

4-6 REMOVAL AND INSPECTION OF BODY PARTS

Procedures for removing and inspecting body components.

UNPACK & ASSEMBLE ATV

Assemble the handle bar.

Steps for correctly installing the ATV's handle bar.

Assemble the caliper.

Instructions for attaching and checking the brake caliper.

TGB Hornet 50 Specifications

General

Brand	TGB
Model	Hornet 50
Category	Offroad Vehicle
Language	English