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Thermo King V-400 User Manual

Thermo King V-400
222 pages
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Copyright© 2008 Thermo King Barcelona, Spain
Direct Smart Reefer
Microprocessor
Control System
Revision 121 XX, 273 XX
Software
TK 52573-EN-18-OD (Rev. 6, 10-08)
Direct Drive Truck Units (ESA)
B-100, V-100, V-200, V-300, V-400, V-500
Diagnostic Manual

Table of Contents

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Thermo King V-400 Specifications

General IconGeneral
BrandThermo King
ModelV-400
CategoryAutomobile Accessories
LanguageEnglish

Summary

Safety Precautions

General Practices

General safety guidelines for unit operation and maintenance.

Refrigerant Safety

Information on refrigerant handling, environmental concerns, and first aid.

Refrigeration Oil Precautions

Handling precautions and first aid for refrigeration oil contact.

Electrical Safety

Safety precautions for electrical systems, including microprocessor service and welding.

Electrical Hazards

Detailed warnings and procedures for handling high and low voltage electrical hazards.

Typical Safety Decals

Visual examples of important safety decals found on the unit.

DSR Microprocessor Notes

Specific notes and procedures for working with DSR microprocessor units.

System Description

Block Diagrams

Visual representation of the DSR microprocessor system components and connections.

General Description

Overview of the DSR units, their function, and main assemblies (In-Cab Control Box, ECM).

Electronic Control System Components

Detailed description of key components like microprocessors, PCBs, fuses, and relays.

Unit Power

Explanation of how the unit receives electrical power from vehicle battery or standby sources.

External Devices

Description of external components like sensors, switches, valves, motors, and their functions.

Systems and Equipment Covered

List of specific unit models and their associated evaporators/condensers covered by the manual.

Software Description

Software Operation

How the microprocessor software controls unit operations based on inputs and setpoints.

Software Revisions and Changes

Information on checking software revision and parameters in the Installation Menu.

Unit Operation

Description of automatic unit operation modes like Cool, Null, and Heat.

Menu Screens

Overview of the four main menu groups (Main, Hourmeters, Information, Installation) in the In-cab Control Box.

Menu Flowcharts

Visual guides illustrating the navigation and screens within the DSR µP Controller menus.

Programmable Features

Details on features configurable via the Main, Hourmeters, Information, and Installation menus.

Operation

In-cab Control Box Features

Description of the In-cab Control Box, including keypad and display functions.

Understanding the Display

Explanation of the Standard Display, including icons and how readings are shown.

The Standard Display

Details on what the Standard Display shows during normal operation and system checks.

Manual Start After an Alarm

Procedure for restarting the unit after an alarm condition has been corrected.

Auto Start After an Alarm

How the unit automatically restarts after an alarm condition is resolved.

Buzzers

Explanation of when the unit's audible warning buzzers are activated.

Changing the Setpoint

Step-by-step instructions for adjusting the temperature setpoint via the In-cab Control Box.

Initiating a Manual Defrost Cycle

Procedure for manually starting a defrost cycle using the In-cab Control Box.

Checking the Software Revision

How to view the installed software revision number through the Information Menu.

Viewing and Clearing Alarm Codes

Instructions on how to view, identify, and clear alarm codes from the In-cab Control Box.

Diagnostics

DSR Microprocessor Controller Notes

Important notes and precautions for working with DSR µP Controller microprocessors.

Electrostatic Discharge Prevention

Procedures to prevent damage to microprocessors and circuit boards from ESD.

DSR Microprocessor Controller Diagnostic Hints

General tips and best practices for diagnosing DSR µP Controller issues.

Corrective Actions for Alarm Codes

Troubleshooting steps for addressing specific alarm codes displayed by the DSR µP Controller.

Corrective Actions for Other Symptoms

Troubleshooting guidance for unit issues that do not trigger specific alarm codes.

Important Diagnostic Considerations

Key considerations for effective troubleshooting, including system vs. control issues.

Service Procedures

Microprocessor Procedures

Procedures related to microprocessor setup, ESD, welding, and hourmeter settings.

Printed Circuit Board Procedures

Procedure for the removal and replacement of printed circuit boards (PCBs).

Miscellaneous Procedures

Other service procedures, including sensor tests and connector repairs.

DSR Microprocessor Controller Information

DSR Microprocessor Controller Software Features and Interchange

Information on DSR µP controller software versions and their compatibility.

Schematics and Wiring Diagrams

Schematic Diagrams

List of available schematic diagrams for various DSR µP Controller unit models.

Wiring Diagrams

List of available wiring diagrams for various DSR µP Controller unit models.

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