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Thermo King V220 Series User Manual

Thermo King V220 Series
112 pages
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Revision B
June 2022
TTKK 5566443300--1188--IIPP--EENN
Installation Standards and Procedures Guide
V220 and V320 Series Units
User Guide

Table of Contents

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Thermo King V220 Series Specifications

General IconGeneral
BrandThermo King
ModelV220 Series
CategoryAutomobile Accessories
LanguageEnglish

Summary

Section 1 - Introduction

Objective

States the guide's purpose: to provide installation standards for quality and reliability.

Defining Standards and Procedures

Explains Thermo King's standards and recommended procedures for installation.

Important Guide Information

Notes the guide's intent and limitations, recommending consultation for further info.

Section 2 - Safety Precautions

Danger, Warning, Caution, and Notice Definitions

Defines the types of safety advisories used in the manual.

Safety Precautions and First Aid

Covers hazards like explosion, gases, electrical, and first aid measures.

Section 3 - Required Tools

Tool Overview

Lists and illustrates essential tools for installing Thermo King units.

Section 4 - Unit Installation Standards and Procedures

Cargo Box Requirements

Specifies requirements for cargo boxes to ensure proper unit operation.

Installation Templates and Inspection

Details using templates and inspecting components before installation.

Drilling and Sealing Holes

Provides guidelines for drilling holes and sealing them to prevent leaks.

Mounting Hardware Guidelines

Specifies standards for selecting and tightening mounting hardware.

Nosemount & Rooftop Installation

Procedures for installing nosemount and rooftop units.

Section 5 - Compressor Selection and Installation Standards

Compressor Selection and Speed

Guides for selecting the correct compressor and understanding operating speeds.

Compressor Installation Steps

Detailed guide for compressor installation, oil, torque, and alignment.

Section 6 - Refrigerant Hose and Fittings Standards

Hose Layout, Securing, and Support

Standards for routing, securing, and supporting refrigerant hoses.

Refrigerant Fittings and O-Rings

Standards for selecting and installing refrigerant fittings and O-rings.

Tightening Hose Fittings

Correct torque specifications for tightening refrigeration hose fittings.

TK 2000+ Hose Fabrication

Steps for fabricating and assembling TK 2000+ system refrigerant hoses.

Section 7 - Electrical Standards

DC Low Voltage Harnesses & Connectors

Guidelines for connecting DC low voltage harnesses and connectors.

Sealed Splice Connector Procedures

Approved methods for making sealed electrical splice connections.

Unit Power Connections

Connecting unit power to the vehicle's battery and ignition.

Section 8 - Evaporator Drain Hose Standards

Drain Hose Installation

Standards for installing evaporator drain hoses and ensuring proper drainage.

Drain Heater Wire Installation

Guidelines for installing drain heater wires in evaporator drain hoses.

Section 9 - Configuring Software and Controller Procedures

Controller & HMI Overview

Introduction to the DSR controllers and HMI interface.

Controller Menus

Details on accessing and navigating the controller's menus.

Configuration Files & Flash Loading

Process for loading configuration files onto the DSR controller.

Section 10 - System Evacuation Procedures

Evacuation Procedures & Points

Comprehensive guide to system evacuation methods and points.

Section 11 - System Leak Check Procedures

Leak Testing Methods

Procedures for testing the refrigeration system for leaks.

Using Pressurized Nitrogen

Guidelines for leak testing using pressurized nitrogen.

Section 12 - System Charging Procedures

Refrigerant Charging Procedures

Step-by-step guide for charging the refrigeration system.

Section 13 - Unit Performance Adjustments

SPR & CPR Valve Adjustments

Information on adjusting Suction Pressure Regulator and Compressor Pressure Regulator valves.

Section 14 - Commissioning and PDI Forms

Commissioning Form Overview

Details on the purpose and completion of the Commissioning Form.

Pre-Delivery Inspection Form Overview

Details on the purpose and completion of the PDI Form.

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