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Thermo Products THV1M119A960SA - User Manual

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MO-523 Made in USA
ECN 5577-MA 190824
OIL FIRED FURNACE
INSTALLATION AND OPERATION MANUAL
WITH USERS INFORMATION SECTION
HIGHBOY MODELS:
THV1M119A960SA, THV1M119A9T5SA
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WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
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WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL
INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY.
PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE
PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE USER
AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.
Manufactured by:
Thermo Products, LLC
PO Box 237
Denton, NC 27239
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Summary

SAFETY SECTION

General Safety Warnings

Comprehensive list of critical safety warnings and precautions for operation and installation.

Annual Service Requirements

Key maintenance tasks to be performed annually by a qualified technician.

Professional Installation and Service

Emphasizes the necessity of qualified personnel for installation and repair.

Hazardous Voltage Precautions

Alerts users to the dangers of electrical shock from exposed terminals.

Heat Exchanger Resealing

Instructions on properly resealing heat exchanger access ports after servicing.

Homeowner Safety Instructions

Guidance for homeowners regarding safe operation and maintenance of the furnace.

GENERAL INSTRUCTIONS

Codes and Clearances

Guidelines and regulations for unit installation, including local codes and NFPA standards.

Make-Up Air

Explains the importance of adequate combustion and ventilation air supply for furnace operation.

Chimney Requirements

Detailed instructions on proper chimney installation, height, and connection for safe venting.

Venting Procedures

Guidance on flue elbow rotation, sidewall venting, and combustion air intake.

Draft Regulators

Instructions for installing and adjusting draft regulators for optimal furnace performance.

Duct Work and Air Conditioning

Recommendations for integrating the furnace with ductwork and air conditioning systems.

Air Filter Installation

Procedures for mounting and installing the external air filter rack and filter.

Limit Position and Location

Specifies the approved locations for safety limit controls to prevent tampering.

Burner Installation

Step-by-step instructions for installing the oil burner into the heat exchanger.

Burner Specifications and Applications

Provides technical data on burner models, nozzle sizes, and input/output capacities.

Oil Tank and Piping

Guidelines for the safe selection and installation of oil storage tanks and supply lines.

Oil Filter

Recommendations for installing an oil filter to trap particles and ensure fuel quality.

Electrical Wiring

Requirements and safety precautions for wiring the furnace, including grounding and conductor types.

Electronic Air Cleaner and Humidifier Installation

Instructions for connecting and operating electronic air cleaners and humidifiers.

Thermostat Anticipator Setting

Guidance on setting the thermostat heat anticipator for optimal temperature control.

Blower Motor Speed Selection

Procedures for selecting and adjusting blower motor speeds for heating and cooling operations.

Blower Controller Information

Details on blower controller terminals, wiring, and operation for PSC and CTM motors.

Operating Modes

Describes the different operating modes of the furnace control system.

STARTUP PROCEDURES

Heating System Initial Startup

Step-by-step instructions for the initial startup of the heating system.

Safety Before Operating

Essential safety warnings and precautions to read before operating the furnace.

Operating Instructions

Detailed steps for operating the furnace, including setting the thermostat and power.

Burner Combustion Adjustment

Critical warnings and procedures for adjusting burner combustion for optimal performance.

USERS INFORMATION SECTION

Oil Supply and Valve Operation

Guidance on managing the oil supply, including tank levels and valve operation.

Combustion Air Supply

Importance of adequate and clean combustion air for safe and efficient burner operation.

Inspection Areas and Safety Precautions

Areas to inspect on the furnace and critical safety warnings for users.

DEALER MAINTENANCE

Safety During Servicing and Inspection

Safety guidelines for qualified contractors performing maintenance and inspections.

Heat Exchanger Cleaning Instructions

Detailed procedure for cleaning the heat exchanger to ensure efficiency and longevity.

Sequence of Operations Flow Chart

Trouble Shooting Flow Chart

Appendix - A Replacement Parts

Appendix - B Wiring Diagram

Thermo Products THV1M119A960SA Specifications

General IconGeneral
BrandThermo Products
ModelTHV1M119A960SA
CategoryFurnace
LanguageEnglish

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